Electrografting via Diazonium Chemistry: The Key ... - ACS Publications

Feb 7, 2016 - MOLTECH-Anjou, Université d'Angers, UMR CNRS 6200, 2 Boulevard Lavoisier, 49045 Angers, France. ‡. MacDiarmid Institute for Advanced ...
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Electrografting via Diazonium Chemistry: The Key Role of the Aryl Substituent in the Layer Growth Mechanism Thibaud Menanteau, Marylene Dias, Eric Levillain, Alison J. Downard, and Tony Breton J. Phys. Chem. C, Just Accepted Manuscript • DOI: 10.1021/acs.jpcc.5b12565 • Publication Date (Web): 07 Feb 2016 Downloaded from http://pubs.acs.org on February 15, 2016

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The Journal of Physical Chemistry C is published by the American Chemical Society. 1155 Sixteenth Street N.W., Washington, DC 20036 Published by American Chemical Society. Copyright © American Chemical Society. However, no copyright claim is made to original U.S. Government works, or works produced by employees of any Commonwealth realm Crown government in the course of their duties.

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Electrografting via Diazonium Chemistry: The Key Role of the Aryl Substituent in the Layer Growth Mechanism Thibaud Menanteau,† Marylène Dias,† Eric Levillain,† Alison J. Downard‡ and Tony Breton*† †MOLTECH-Anjou, Université d’Angers, UMR CNRS 6200, 2 Boulevard Lavoisier, 49045 Angers, France ‡MacDiarmid Institute for Advanced Materials and Nanotechnology, Department of Chemistry, University of Can-terbury, Private Bag 4800, Christchurch 8140, New Zealand KEYWORDS: DPPH, electrophilic substitution, carbon, film thickness, azo bridge.

ABSTRACT: A series of diazonium salts bearing different para substituents was used to functionalize glassy carbon (GC) and pyrolyzed photoresist film (PPF) under electrografting conditions in the absence and presence of the radical scavenger diphenyl-1-picrylhydrazyl (DPPH). Depositions were monitored by electrochemical quartz crystal microbalance (EQCM) and the grafted layers were analyzed by atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS). DPPH was used to selectively suppress film growth by radical coupling and thereby to reveal the existence of secondary mechanisms involved in the

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polymerization. Differences in grafting behaviors between various diazonium ion derivatives can be explained by the influence of the para substituent’s electronic properties on the electrophilic aromatic substitutions of diazonium ions on already grafted aromatic groups.

INTRODUCTION The use of diazonium salts is now a recognized route to attach functionalities1or sustainably change surface properties of carbon2-3 and various metals.4-6 The flexibility of the implementation and the stability of the materials has led to an increasing interest of the scientific community for various applications.7-11 It is now well-known that the grafting process rests on the production of a highly reactive aryl radical at the substrate-solution interface by reduction of the corresponding diazonium ion.2,

12

The subsequent coupling of this radical to the surface

generates a covalently linked molecular layer.3, 13 However, in most cases, when no strategy is used to control the radical process, the aryl radical also reacts on already grafted aryl groups, leading to the formation of a polyaryl layer.14-15 The homogeneity of the layer is generally quite low depending on the substrate roughness and the deposition conditions but its thickness is typically between 1 and 20 nm.16 Several studies have underlined the steric effect of the arylsubstituent on the grafting efficiency of diazonium ions.17-20 When bulky substituents are used, the surface coverage is lowered and the polymerization is limited. This aspect has been exploited to generate monolayer or near monolayer films adapted to nanotechnology uses.21 In contrast, electronic activation/deactivation effects of the substituents have been significantly less investigated. This lack of studies can be explained by the fact that the mechanism is generally considered to be radical,14 and consequently poorly dependent on the activation/deactivation effect of the arylsubstituents.

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However, the existence of secondary electrophilic mechanisms has been tentatively proposed to explain some experimental results such as the presence of azo links in the layer. Azo groups appear to be incorporated in films under all deposition conditions.22-24 The real impact of this type of mechanism on the layer growth and the consequences on the film composition remains difficult to evaluate and has most often been neglected. In this work, a series of diazonium salts with para substituents which are activating or deactivating for electrophilic addition was used to investigate the variable grafting behaviors of diazonium salts. A radical scavenger, 2,2-diphenyl-1-picrylhydrazyl (DPPH), was used to selectively suppress the radical polymerization25-26 and to assess the role of non-radical mechanisms in the layer formation. EXPERIMENTAL SECTION Products and reagents 4-Nitrobenzenediazonium tetrafluoroborate (D-NO2, Aldrich), 4-methoxybenzenediazonium tetrafluoroborate

(D-OCH3,

Aldrich),

2,2-diphenyl-1-picrylhydrazyl

(Aldrich),

tetrabutylammonium hexafluorophosphate (Aldrich) and acetonitrile (HPLC grade, Carlo Erba) were used as received. Surfaces Glassy carbon (GC) electrodes used for cyclic voltammetry were obtained from Bioanalytical Systems Inc. (Model MF-2012; diameter 3 mm). GC sheets (10 × 10 × 2 mm) used for XPS experiments were obtained from GoodFellow. Preparation of pyrolyzed photoresist film (PPF), used for atomic force microscopy (AFM) experiments, has been described previously.15

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Synthesis of 4-trifluoromethylbenzene diazo-nium (D-CF3), 4-carboxybenzene diazonium (D-CO2H) and 4-chloromethylbenzene diazonium (D-CH2Cl) Para -CF3 or -CO2H substituted aniline (18 mmol) was dissolved in 10 mL of tetrahydrofuran. Then boron trifluoride diethyl etherate (28 mmol) was slowly added to the mixture. After the solution was cooled to 0°C, 22 mmol of tert-butyl nitrite was slowly added. After 20 min the solution was filtered by suction. The precipitate was washed with cold ether, and finally dried under vacuum overnight. D-CH2Cl was synthesized as described by Pinson and coworker.27 Electrochemistry A potentiostat/galvanostat model SP150 (from Bio-Logic) monitored by ECLab software was used for the electrochemical experiments on GC. All potentials are reported versus Ag/AgNO3 (10 mM in acetonitrile). Electrochemical experiments on PPF were performed using an Eco Chemie Autolab PGSTAT302 potentiostat/galvanostat. The GC surface was cleaned by polishing with Buehler 1 and 0.04 µm alumina slurry. After each polishing step, the electrode was washed with Nanopure water (18.2 MΩ cm) by sonication. Prior to each derivatization, the electrode was sonicated in acetonitrile for 1 min. All electrolytic solutions were deaerated by nitrogen bubbling for 15 min before cyclic voltammetry (CV) or potentiostatic experiments. Modification of surfaces was achieved at a fixed potential of -0.8 V (Ag/AgNO3) in deaerated acetonitrile containing 0.1 M nBu4NBF4 and 1 mM diazonium salt. When present, the concentration of DPPH was 2 mM. After each derivatization, the electrode was sonicated in acetonitrile for 1 min. Electrochemical quartz crystal microbalance

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Electrochemical quartz crystal microbalance (EQCM) measurements were performed with a QCA922 system (Seiko-EG&G, Princeton Applied Research) equipped with a carbon-coated quartz crystal (Biologic SE-9C-M) in a closed cell (Biologic SE-CL3 model). The cell was used in vertical set up equipped with a platinum wire as counter electrode and a Ag/AgNO3 reference electrode. Considering that the deposited layer is rigid and that no viscoelastic changes occur at the electrode interface, the relationship between the frequency change and the mass change was calculated by integration of the Cu-stripping voltammetric curves of a CuSO4 aqueous solution(1 10-3 M / KCl 0,1M) recorded at 10 mV/s in the range 0-1V(Ag/AgNO3). Subsequently, EQCM experiments were carried out to monitor the mass change of the electrode during the electrochemical reduction of the diazonium cation under the electrochemical modification conditions described above. Typically, the carbon coated quartz was maintained at 0 V (Ag/AgNO3) in the cell containing supporting electrolyte and DPPH while the diazonium salt was injected. Then, a – 0.8 V (Ag/AgNO3) potential was applied to observe the diazonium reduction. Two control experiments were conducted: 1) Injection of a acetonitrile/Net4BF4 solution (final concentration in the cell = 2 mM) at a fixed potential of -0.8V (Ag/AgNO3), 2) Injection of a 4-nitrobenzene diazonium solution (final concentration in the cell = 2 mM) at open-circuit potential. In both cases, no significant frequency change was noted. For the second case, the absence of spontaneous grafting is due to the high open-circuit potential recorded (+0.2 V) for carbon coated quartz, contrary to that observed for classical vitreous carbon electrode. Surface coverage was calculated from the mass increase (1 Hz = 5 ng.cm-2) by considering the molecular weight of the aryl derivative moiety without azo group. X-ray Photoelectron spectroscopy

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XPS data were collected using a Kratos Axis Ultra spectrometer on modified GC sheets (Goodfellow, model VC 551). Films were deposited in the presence of 1 mM diazonium without and with 2 mM DPPH, at a controlled potential of -0.8 V for 60 min. The X-ray source was monochromated Al Kα working at 1486.6 eV. Spectra were accumulated at a take off angle of 90°, using a spot size of 0.7×0.3 mm2 at a pressure of less than 10-8 mbar. High resolution scans (N 1s, C 1s and O 1s) were carried out with 0.1 eV step size and pass energy 20 eV. All spectra were calibrated taking C 1s as a reference binding energy of 284.5 eV (graphitic carbon component of the vitreous carbon substrates), without internal standard. XPS spectra were analyzed with the curve fitting program CASA XPS and involved background subtraction using Shirley and a subsequent pseudo-Voigt function mixing Gaussian-Lorentzian functions. Atomic ratios of the surfaces were calculated from core level spectra normal area divided by number of scans and the element sensitivity factor. For the elements considered, the sensitivity factors are O 1s 2.93, N 1s 1.78, C 1s 1.00, F 1s 4.43 and Cl 2s 1.69. Atomic force microscopy Film thickness measurements were made on modified PPF working electrodes by depth profiling using an AFM instrument and technique as described previously.15 A section of film was removed by scratching with the AFM tip (silicon cantilever, NSC 12 model, Ultrasharp) and the scratch was imaged using non-contact tapping mode (silicon cantilever NSC 14 model, Ultrasharp). The Grafting of D-NO2, D-CF3 and D-CO2H was repeated 5 times, giving quasiidentical results. The grafting of D-CH2Cl and D-OCH3 was repeated 3 times, giving small differences (max 15%) and similar images. RESULTS AND DISCUSSION

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The grafting of five para substituted diazonium salts, all having a low steric hindrance, was investigated: 4-nitrobenzene diazonium (D-NO2), 4-trifluorobenzene diazonium (D-CF3), 4carboxybenzene diazonium (D-CO2H), 4-chloromethylbenzene diazonium (D-CH2Cl) and 4methoxybenzene diazonium (D-OCH3). Prior to the study, electrochemical reactivity of the compounds was evaluated by cyclic voltammetry on vitreous carbon (Figure 1).

Figure 1. First and second CV cycles recorded at 50 mV/s on a GC electrode (0.07 cm2) in CH3CN 0.1 M nBu4BF4 containing 1 mM of diazonium salt. Potential is reported versus Ag/AgNO3 10-2 M. For each salt, a typical reduction wave of the diazonium function is observed on the first forward scan. The changes observed during the second cycles are consistent with the grafting process.28 The extent of electrode passivation appears to be dependent on the substituent. For D-NO2, D-

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CO2H and to a lesser extent D-CF3, the low reduction current recorded during the second cycle indicates that an insulating layer has been formed. For D-CH2Cl and D-OCH3, only a potential shift is visible, which can be interpreted as a weaker passivation of the electrode due to a thinner and/or porous layer. The gravimetric monitoring of a potentiostatic electro-deposition of the five diazonium salts was achieved using an electrochemical quartz crystal microbalance equipped with a carbon coated resonator (roughness 0.06 µm). In all cases, a rapid mass increase was observed, corresponding to multilayer grafting with surface coverage exceeding 3 × 10-9 mol.cm-2 (not shown). Experiments were repeated with diazonium salt solutions containing 2 equivalents of DPPH to prevent the radical polymerization25 and obtain information on a possible secondary grafting mechanism. Figure 2 shows the evolution of the calculated surface coverage as a function of the deposition time at controlled potential. It must be noted that EQCM in situ measurements only give access to surface coverages corresponding to unwashed films which can include some noncovalently attached material contrary to XPS and AFM experiments presented later.

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Figure 2. Surface coverage variation vs time on a carbon-quartz measured by EQCM for the electrochemical grafting using 1 mM of D-NO2 (), D-CF3 (), D-CO2H (), D-CH2Cl () and D-OCH3 () in CH3CN, 0.1 M NBu4PF6 at a fixed potential of -0.8 V with 2 mM of DPPH. Three different behaviors are observed. For D-NO2 and D-CF3, a rapid mass increase is noted after the potential imposition, followed by a stabilization at approximately 5 to 6 × 10-10 mol.cm2

. The grafting kinetics of D-CH2Cl and D-OCH3 are similar at the initial stage but the deposition

is characterized by a continuous mass increase during 160 seconds, reaching a surface coverage of 2.8 × 10-9 mol.cm-2. In the case of D-CO2H, an intermediate behavior can be observed with stabilization at 1.2 × 10-9 mol.cm-2 after 120 seconds. Considering the surface coverages reached, the grafting of nitro and trifluoro derivatives in the presence of the radical scavenger is consistent with the formation of a near monolayer. In contrast, chloromethyl and methoxy diazonium grafting behaviors are consistent with a polyaryl layer formation despite the presence of the radical trap.

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To complement these experiments, AFM measurements of film thickness were achieved on modified pyrolyzed photoresist film (PPF) with the diazonium salts series. The deposition was carried out with and without DPPH, under a controlled potential of -0.8 V during 60 min to ensure that a steady state of the growth was reached in every case. Current-time plots are presented in the Supporting Information figure S1. This time duration limits the risk of partial coverage in case of a heterogeneous multilayer growth (presence of unmodified PPF areas). The thickness of films grafted on PPF was measured by removing small sections of attached film by scratching with an AFM tip, followed by profiling perpendicularly to the scratch. Figure 3 presents the images obtained with thicknesses depicted in chart form. Note that corresponding depth profiles are presented in the Supporting Information, Table S1.

Figure 3. Atomic force microscopy images (6 × 1.4 µm) and corresponding thicknesses measured on scratched modified PPF surfaces with various diazonium salts grafted at -0.8 V for 60 min with (black) and without (grey) DPPH in the deposition solution.

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The thicknesses measured on modified PPF generated from the reduction of D-NO2 and D-CF3 are very similar, whether or not in the presence of DPPH. Without radical trap, a thickness of 56 nm is obtained. This result is consistent with previously reported results on nitrophenylmodified PPF and is characteristic of a multilayer formation.15 When DPPH is added to the deposition solution, the thicknesses of the grafted films are drastically lowered to a subnanometer level (i.e. 0.8 nm for D-NO2 and 0.9 nm for D-CF3). Considering the size of the immobilized molecules, this layer thickness is consistent with a monolayer formation. In this case, the radical scavenger prevents the radical polymerization of the reduced diazonium ions following the process recently described.26 The AFM results obtained from the grafting of DOCH3 and D-CH2Cl are drastically different to those of D-NO2 and D-CF3. In the absence of DPPH, the very thick layers obtained (i.e. 14 nm for D-OCH3 and 17 nm for D-CH2Cl) are consistent with an extended polymerization. In the presence of DPPH, although the layer growth is limited, the thickness goes far beyond the monolayer threshold. The grafting behavior of DCO2H is close to that of D-NO2 and D-CF3 when no radical trap is used, illustrated by a layer thickness of 6.5 nm, but in the presence of DPPH, an intermediate value of 3 nm is measured, probably corresponding to a moderate polymerization. Gravimetric and AFM measurements in the presence of DPPH are very well correlated and show that the layer growth is stopped after the deposition of a monolayer for D-CF3 and D-NO2, but layer growth continues for D-OCH3, D-CH2Cl, and, to a lesser extent, D-CO2H. Assuming the radical polymerization (Scheme 1, route a) is drastically suppressed in the presence of the radical scavenger, differences in the thickness of the films must involve a non-radical mechanism. One of the main assumptions to explain layer growth excluding radical polymerization from diazonium ions is to consider the non-radical formation of -N=N- links between aryl groups. The

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presence of azo bridges in the layers formed from diazonium ions has been evidenced in many works and is now recognized as inherent to the technique and independent of the diazonium ion substitution.22-23,

29

The proposed mechanism responsible for the formation of azo bridges

involves the condensation of non-reduced diazonium ions on already grafted aryl groups22 (Scheme 1, route b). However, due to the low electrophilicity of diazonium ions, only activating substituents such as alcohol and amino derivatives undergo efficient azo condensations under the usual homogenous (solution) conditions. A second polymerization route, based on the non-radical spontaneous decomposition of the diazonium salt, has been proposed to account for differences of grafting efficiency depending on the light conditions and temperature.30 This second possibility involves the reaction of a spontaneously dediazoniated aryl carbocation in solution on a grafted group (Scheme 1, route c).

Scheme 1. Proposed pathways leading to the formation of multilayers in the presence of substituted diazonium salts. Since both routes b and c proceed via an electrophilic attack of a cation (diazonium ion or dediazoniated carbocation), we speculate that the layer growth should be controlled by the

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activation of the aromatic ring positions, which is dependent on the ring substituent. The activating effect is very low for electron withdrawing substituents, low for carbonyl functions, neutral for halogens and high for O- and N- substituents thanks to their mesomeric effect on the aromatic ring. In the case of route c, two additional parameters must be considered: the dediazoniation rate and the life-time of the generated aryl carbocation. The dediazoniation kinetics of 4-subtituted aryl diazonium ions has been intensively studied. The classical Hammett equation cannot describe the evolution of the reactivity since mesomeric and field (inductive) effects must be independently considered.31-32 Experimentally, it was found that electron withdrawing substituents, as well as substituents inducing mesomeric effects (alcohols, amines and derivatives) are rate retarding with respect to dediazoniation, in contrast to alkyl groups. In our study, this parameter should not be determining since all the substituents used are rate retarding. With respect to the carbocation life-time, once formed the Hammett equation can be used to evaluate the stabilization induced by the substituent.33 Thus, this stabilization effect follows the same rules as those involved in the activation of the aromatic electrophilic substitution (vide supra). To explore the film growth pathways, XPS was used to determine the composition of grafted layers. Films were deposited using the same conditions as for AFM measurements (with and without DPPH, at a controlled potential of -0.8 V for 60 min). Table 1 summarizes atomic compositions, obtained from XPS measurements, of the layers formed from D-NO2 and D-CF3 with and without DPPH. In both cases, the concentration of the characteristic element (i.e. N 1s(406 eV) for the NO2 group and F 1s(687 eV) for the CF3 group) drastically decreases when grafting in the presence of DPPH and is thus consistent with AFM data. XPS data can also provide information on the concentration of azo links in the layer using the signal located at

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400 eV, classically assigned to the corresponding reduced nitrogen atoms.22 Note that traces of NBu4+ were detected in every sample thanks to the signal located at 401.8 eV.34 This signal did not exceed 10% of the 400 eV signal and was excluded from the surface concentration calculations.

N 1s(406 eV)/N 1s(400 eV)

and

F 1s(687 eV)/N 1s(400 eV)

ratios

were

respectively used for D-NO2 and D-CF3 modified surfaces to estimate the proportion of aryl groups bonded through azo linkages. For the nitrophenyl layer, the proportion of azo bonded groups increases from 16% to 62% when DPPH is added to the grafting solution. In the same way, the proportion of azo bonded groups in the trifluoromethylphenyl layer increases from 3% to 50% when DPPH is added. Assuming that there is just a monolayer of aryl-NO2 and aryl-CF3 groups when the radical scavenger is used (vide supra), the azo groups must link the rings to the GC surface. In that case, 3 in 5 aryl-NO2 groups and 1 in 2 aryl-CF3 groups are attached through an azo link. In agreement with our previous work,26 this increase in the proportion of azo linked groups provides evidence of the decreasing role of the radical mechanism in the direct grafting to the surface. NO2 and CF3 groups are strongly deactivating groups for aryl substitution due to their pronounced electron withdrawing effect. Thus, polymerization by electrophilic attack of diazonium ions or aryl carbocations on grafted groups (respectively via route b or c) to generate a multilayer should be disfavored. The absence of multilayer grafting evidenced by AFM and EQCM for both diazonium ions in the presence of DPPH is consistent with this hypothesis. When no radical scavenger is used, the multilayered modification predominantly arises from electroreduction of diazonium ions followed by the classical radical mechanism. Film growth is self-limited for thickness exceeding 5 nm due to a negligible rate of reduction of diazonium ion. Table 1: Atomic composition of the GC surface modified by electrochemical reduction of diazonium salts.

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1

C 1s1

O 1s

N 1s4002 charact. signal

Bare

88.9

11.0

0.1

-

NO2

73.2

18.3

2.1

6.4 (N 1s406)3

NO2 - DPPH

87.0

10.1

1.6

1.3 (N 1s406)3

CF3

74.1

4.4

0.4

21.1 (F 1s)

CF3 - DPPH

87.9

8.0

1.0

3.1 (F 1s)

CO2H

74.5

19.0

1.3

5.2 (C 1s288)4

CO2H - DPPH

75.9

17.2

2.6

4.3 (C 1s288)4

CH2Cl

82.9

12.4

2.6

2.1 (Cl 2s)

CH2Cl - DPPH

89.6

8.4

1.2

0.8 (Cl 2s)

OCH3

83.7

15.1

1.2

-

OCH3 - DPPH

84.5

14.1

1.4

-

C 1s corresponds to the peak at 284.5 eV. 2 N 1s400 corresponds to the peak attributed to azo-

bridge. 3 N 1s406 corresponds to the peak attributed to nitro groups. 4 C 1s288 corresponds to the peak at 288.3 eV (attributed to the CO2H groups). In the case of the surface modified with D-CO2H, the C 1s signal located at 288 eV, assigned to the

+III oxidized

state

of

the

carboxy

function,

unambiguously

demonstrates

the

functionalization. The N 1s signal, located at 400 eV, reveals the presence of azo links in the layer. By calculating the ratio between N 1s and C 1s(288 eV) signals, the proportion of ArCO2H functions grafted through azo links for the layer prepared without DPPH was estimated to 13%. This result is consistent with that extracted from data obtained by Baranton et al on ArCO2H modified glassy carbon (8%).24 When DPPH is added, this percentage increases to 30%. The film being multilayered in both cases, the determination of the azo links location is almost impossible, unless techniques as secondary ion mass spectrometry (SIMS), is used in dynamic mode.22 Without radical trap, the multilayer formation evidenced by EQCM and AFM can

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mainly be attributed to the radical polymerization (route a) as it is the case for D-NO2 and DCF3. In the presence of DPPH, the electronic properties of the carboxy group have to be considered to explain the layer growth. CO2H is a moderately deactivating group for electrophilic addition and does not allow the reaction, under homogeneous (solution) conditions, with diazonium ions. Consequently, polymerization following route b remains possible but unlikely. Polymerization following route c appears more favorable because the electrophilic character of an aryl carbocation is higher than that of a diazonium ion and could be sufficient to react with a moderately deactivated ring. The approximate doubling of the azo group proportion while the film thickness halves when DPPH is added to the grafting solution could then be explained by azo links mainly bonding Ar-CO2H groups to the surface, rather than within the film, as observed for Ar-NO2 and Ar-CF3 layers. For D-CH2Cl modified surfaces, the Cl 2s signal confirms the grafting. The chlorine surface concentration appears surprisingly low in both layers prepared without and with DPPH (2.1 and 0.8% respectively) despite the high surface coverage measured by EQCM, the large thickness measured by AFM and the strong blocking behaviour highlighted during the grafting (see the Supporting information figure S2). No clear explanation was found but one suggestion to explain this result and the anomalously high oxygen percentage (based on film thickness) is a partial hydrolysis of the chloromethyl functions into hydroxyl groups under the reductive conditions of the prolonged electrografting.35-36 Assuming, for simplicity, that all O in the D-CH2Cl film arises from hydrolysis of CH2Cl groups, the (Cl 2s + O 1s)/N 1s ratio allows the proportion of ArCH2Cl and Ar-CH2OH groups attached through azo links to be estimated. Calculations give 9% of Ar-CH2Cl and Ar-CH2OH groups bonded via azo links when the grafting is carried out without DPPH and 7% when DPPH is used (note that the latter value is expected to be an

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underestimate because surface O is expected to contribute to the XPS signal from the thinner film). Chloromethyl and hydroxymethyl groups are considered to be neutral for aromatic electrophilic substitution activation since the electron withdrawing effect of chlorine and oxygen atoms is counterbalanced by the inductive effect of the methylene group. The low proportion of Ar-CH2Cl and Ar-CH2OH bonded via azo links and the higher electrophilicity of dediazoniated cations compared to diazonium cations are consistent with the predominance of route c. Furthermore, considering the thickness of the layers, the small difference between the measured proportion of azo-linked groups without and with DPPH is not surprising if we assume that the electrochemical reduction of D-CH2Cl becomes very limited when the layer reaches 5-6 nm thickness. This means that there should be no radicals being generated during film growth (in the absence of DPPH) beyond 5-6 nm. Consequently, for the outermost ~ 10-12 nm of the 17 nm thick Ar-CH2Cl/Ar-CH2OH film grown in the absence of DPPH, the growth mechanism should be the same non-radical mechanism as in the presence of DPPH. Assuming that XPS only probes the outermost ~ 10 nm of the film, the similar composition of the films grown with and without DPPH is to be expected. For Ar-OCH3 modified surfaces, the increase of the oxygen atomic percentage (15% and 14% for modified surfaces without and with DPPH respectively) compared to that of a bare carbon surface (i.e. 11 %) is consistent with the functionalization. The atomic percentage of nitrogen involved in azo links (calculated from the N 1s(400 eV) signal) was found equal to 1.2% for the layer prepared without radical scavenger and 1.4% for the layer prepared with scavenger. It can be assumed, as for the Ar-CH2Cl modified surface, that the outermost 10 nm of the Ar-OCH3 film grown without DPPH will mostly have grown via a non-radical mechanism and should present a similar composition to the film formed in the presence of DPPH. The methoxy group is

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a strongly activating group for electrophilic substitution but the low electrophilicity of the diazonium involves low reactions rates compared to that of -OH or -NH2 groups that are commonly used for azo coupling under homogeneous conditions. Furthermore, the methoxy group can strongly stabilize the dediazoniated carbocation. Considering those points and the low nitrogen atomic percentage measured, the multilayer obtained could consequently be mainly due to route c. Considering the hypothesis of a grafting efficiency promoted by the substituent activation, the results agree with the continuous growth process reported by Kariuki et al 37 for the deposition of diethylaniline and Simons et al for the deposition of aminophenyl films.38 Indeed, amino substituents are also known to strongly activate aromatic positions for electrophilic substitutions due to the stabilizing mesomeric effect produced on the cationic transition state. CONCLUSION In view of the results presented, the grafting behavior of aryldiazonium salts is strongly dependent on the substituent in the para position on the aryl ring, suggesting that the influence of secondary mechanisms proposed by several authors is more important than typically acknowledged.22-23 For diazonium salts having strongly electron withdrawing substituents, the grafting is only governed by the widely recognized radical process. For diazonium ions substituted by a less electron withdrawing group (i.e. CO2H) the layer growth can occur by secondary mechanisms in addition to the radical process but their impact remains limited. In the case of neutral or activating groups, thick films can be grafted via secondary mechanisms. This substituent effect points to polymerization via an electrophilic aromatic substitution mechanism by diazonium ion or dediazoniated carbocation on already grafted groups. A consequence of this result is that the control of the layer growth via the use of radical scavenger will be dependent on

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the substituent on the diazonium ion, a monolayer functionalization being only possible by the use of withdrawing substituents. More generally, this study significantly advances understanding of the mechanism of film formation from diazonium salt solutions. The results indicate that through careful selection of the diazonium ion derivative, thick films can be grafted under conditions where reduction of the diazonium ion is not possible, for example at non-conducting substrates or at conducting substrates once the grafted film prevents further reduction of diazonium ions and production of radicals. AUTHOR INFORMATION Corresponding Author *E-mail: [email protected]. Author Contributions The manuscript was written through contributions of all authors. All authors have given approval to the final version of the manuscript. Funding Sources This work was supported by the "Centre National de la Re-cherche Scientifique" (CNRS France), the "Agence Nationale de la Recherche" (ANR France), the "Région des Pays de la Loire" (France), and the MacDiarmid Institute for Advanced Materials and Nanotechnology. ASSOCIATED CONTENT Supporting Information. AFM depth profiles of scratched modified PPF after grafting with diazonium salts (Figure S1), Current-time curves recorded at -0.8 V for the electrografting of the

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diazoniums on PPF (Table S1). This material is available free of charge via the Internet at http://pubs.acs.org. REFERENCES 1. Belanger, D.; Pinson, J., Electrografting: A Powerful Method for Surface Modification. Chem. Soc. Rev. 2011, 40, 3995-4048. 2. Michel, D.; Rachid, H.; Jean, P.; Michel, S. J., Covalent Modification of Carbon Surfaces by Grafting of Functionalized Aryl Radicals Produced from Electrochemical Reduction of Diazonium Salts. J. Am. Chem. Soc. 1992, 114, 5883-5884. 3. Allongue, P.; Delamar, M.; Desbat, B.; Fagebaume, O.; Hitmi, R.; Pinson, J.; Savéant, J.M., Covalent Modification of Carbon Surfaces by Aryl Radicals Generated from the Electrochemical Reduction of Diazonium Salts. J. Am. Chem. Soc. 1997, 119, 201-207. 4. Adenier, A.; Barré, N.; Cabet-Deliry, E.; Chaussé, A.; Griveau, S.; Mercier, F.; Pinson, J.; Vautrin-Ul, C., Study of the Spontaneous Formation of Organic Layers on Carbon and Metal Surfaces from Diazonium Salts. Surf. Sci. 2006, 600, 4801-4812. 5. Adenier, A.; Cabet-Deliry, E.; Chaussé, A.; Griveau, S.; Mercier, F.; Pinson, J.; VautrinUl, C., Grafting of Nitrophenyl Groups on Carbon and Metallic Surfaces without Electrochemical Induction. Chem. Mater. 2005, 17, 491-501. 6. Bernard, M.-C.; Chaussé, A.; Cabet-Deliry, E.; Chehimi, M. M.; Pinson, J.; Podvorica, F.; Vautrin-Ul, C., Organic Layers Bonded to Industrial, Coinage, and Noble Metals through Electrochemical Reduction of Aryldiazonium Salts. Chem. Mater. 2003, 15, 3450-3462. 7. Ranganathan, S.; Steidel, I.; Anariba, F.; McCreery, R. L., Covalently Bonded Organic Monolayers on a Carbon Substrate:  A New Paradigm for Molecular Electronics. Nano Lett. 2001, 1, 491-494. 8. Liu, G.; Böcking, T.; Gooding, J. J., Diazonium Salts: Stable Monolayers on Gold Electrodes for Sensing Applications. J. Electroanal. Chem. 2007, 600, 335-344. 9. Weissmann, M.; Baranton, S.; Clacens, J.-M.; Coutanceau, C., Modification of Hydrophobic/Hydrophilic Properties of Vulcan Xc72 Carbon Powder by Grafting of Trifluoromethylphenyl and Phenylsulfonic Acid Groups. Carbon 2010, 48, 2755-2764. 10. Cougnon, C.; Boisard, S.; Cador, O.; Dias, M.; Levillain, E.; Breton, T., A Facile Route to Steady Redox-Modulated Nitroxide Spin-Labeled Surfaces Based on Diazonium Chemistry. Chem Commun. 2013, 49, 4555-7. 11. Chausse, A.; Chehimi, M. M.; Karsi, N.; Pinson, J.; Podvorica, F.; Vautrin-Ul, C., The Electrochemical Reduction of Diazonium Salts on Iron Electrodes. The Formation of Covalently Bonded Organic Layers and Their Effect on Corrosion. Chem. Mater. 2002, 14, 392-400. 12. Adenier, A.; Bernard, M.-C.; Chehimi, M. M.; Cabet-Deliry, E.; Desbat, B.; Fagebaume, O.; Pinson, J.; Podvorica, F., Covalent Modification of Iron Surfaces by Electrochemical Reduction of Aryldiazonium Salts. J. Am. Chem. Soc. 2001, 123, 4541-4549. 13. deVilleneuve, C. H.; Pinson, J.; Bernard, M. C.; Allongue, P., Electrochemical Formation of Close-Packed Phenyl Layers on Si(111). J. Phys. Chem. B 1997, 101, 2415-2420. 14. Adenier, A.; Combellas, C.; Kanoufi, F.; Pinson, J.; Podvorica, F. I., Formation of Polyphenylene Films on Metal Electrodes by Electrochemical Reduction of Benzenediazonium Salts. Chem. Mat. 2006, 18, 2021-2029.

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15. Brooksby, P. A.; Downard, A. J., Electrochemical and Atomic Force Microscopy Study of Carbon Surface Modification Via Diazonium Reduction in Aqueous and Acetonitrile Solutions. Langmuir 2004, 20, 5038-5045. 16. Anariba, F.; DuVall, S. H.; McCreery, R. L., Mono- and Multilayer Formation by Diazonium Reduction on Carbon Surfaces Monitored with Atomic Force Microscopy “Scratching”. Anal. Chem. 2003, 75, 3837-3844. 17. Combellas, C.; Jiang, D.-e.; Kanoufi, F.; Pinson, J.; Podvorica, F. I., Steric Effects in the Reaction of Aryl Radicals on Surfaces. Langmuir 2008, 25, 286-293. 18. Leroux, Y. R.; Fei, H.; Noel, J. M.; Roux, C.; Hapiot, P., Efficient Covalent Modification of a Carbon Surface: Use of a Silyl Protecting Group to Form an Active Monolayer. J. Am. Chem. Soc. 2010, 132, 14039-14041. 19. Greenwood, J.; Phan, T.H.; Fujita, Y.; Li, Z.; Ivasenko, O.; Vanderlinden, W.; Van Gorp, H.; Frederickx, W.; Lu, G.; Tahara, K. et al., Covalent Modification of Graphene and Graphite Using Diazonium Chemistry: Tunable Grafting and Nanomanipulation. Acs Nano 2015, 9, 5520-5535. 20. Combellas, C.; Kanoufi, F.; Pinson, J.; Podvorica, F. I., Sterically Hindered Diazonium Salts for the Grafting of a Monolayer on Metals. J. Am. Chem. Soc. 2008, 130, 8576-8577. 21. Lee, L.; Ma, H.; Brooksby, P. A.; Brown, S. A.; Leroux, Y. R.; Hapiot, P.; Downard, A. J., Covalently Anchored Carboxyphenyl Monolayer Via Aryldiazonium Ion Grafting: A WellDefined Reactive Tether Layer for on-Surface Chemistry. Langmuir 2014, 30, 7104-11. 22. Doppelt, P.; Hallais, G.; Pinson, J.; Podvorica, F.; Verneyre, S., Surface Modification of Conducting Substrates. Existence of Azo Bonds in the Structure of Organic Layers Obtained from Diazonium Salts. Chem. Mater. 2007, 19, 4570-4575. 23. Saby, C.; Ortiz, B.; Champagne, G. Y.; Bélanger, D., Electrochemical Modification of Glassy Carbon Electrode Using Aromatic Diazonium Salts. 1. Blocking Effect of 4-Nitrophenyl and 4-Carboxyphenyl Groups. Langmuir 1997, 13, 6805-6813. 24. Baranton, S.; Bélanger, D., Electrochemical Derivatization of Carbon Surface by Reduction of in Situ Generated Diazonium Cations. J. Phys. Chem. B 2005, 109, 24401-24410. 25. Menanteau, T.; Levillain, E.; Breton, T., Electrografting Via Diazonium Chemistry: From Multilayer to Monolayer Using Radical Scavenger. Chem. Mater. 2013, 130711063028008. 26. Breton, T.; Levillain, E.; Menanteau, T.; Downard, A. J., Evidence of Monolayer Formation from Diazonium Grafting with Radical Scavenger: Electrochemical, Afm and Xps Monitoring. Phys. Chem. Chem. Phys. 2015. 27. Coulon, E.; Pinson, J.; Bourzat, J.-D.; Commerçon, A.; Pulicani, J. P., Electrochemical Attachment of Organic Groups to Carbon Felt Surfaces. Langmuir 2001, 17, 7102-7106. 28. Pinson, J.; Podvorica, F., Attachment of Organic Layers to Conductive or Semiconductive Surfaces by Reduction of Diazonium Salts. Chem. Soc. Rev. 2005, 34, 429-439. 29. Ricci, A. M.; Méndez De Leo, L. P.; Williams, F. J.; Calvo, E. J., Some Evidence for the Formation of an Azo Bond During the Electroreduction of Diazonium Salts on Au Substrates. ChemPhysChem 2012, 13, 2119-2127. 30. Mesnage, A.; Lefèvre, X.; Jégou, P.; Deniau, G.; Palacin, S., Spontaneous Grafting of Diazonium Salts: Chemical Mechanism on Metallic Surfaces. Langmuir 2012, 28, 11767-11778. 31. Dickinson, J. D.; Eaborn, C., 608. The Reactivities of Substituted Benzophenones in Oxime Formation. J. Am. Chem. Soc. 1959, 3036-3040.

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32. Swain, C. G.; Sheats, J. E.; Harbison, K. G., Evidence for Phenyl Cation as an Intermediated in Reactions of Benzenediazonium Salts in Solution. J. Am. Chem. Soc. 1975, 97, 783-790. 33. Canning, P. S. J.; McCrudden, K.; Maskill, H.; Sexton, B., Rates and Mechanisms of the Thermal Solvolytic Decomposition of Arenediazonium Ions. J. Chem. Soc. Perkin Trans. 1999, 2735-2740. 34. Gautier, C.; Ghodbane, O.; Wayner, D. D. M.; Bélanger, D., Modification of Glassy Carbon Electrodes by 4-Chloromethylphenyl Units and D-Glucosaminic Acid. Electrochim. Acta 2009, 54, 6327-6334. 35. Wang, H.; He, L.; Sui, G. J.; Lu, J. X., Electrocatalytic Reduction of Phch2br on a Ag-Y Zeolite Modified Electrode. Rsc Adv. 2015, 5, 42663-42665. 36. de Souza, R. F. M.; Laurent, M.; Leonel, E.; Cachet-Vivier, C.; de Souza, C. A.; Areias, M. C. C.; Bieber, L. W.; Navarro, M., Electrochemical Reduction of Benzyl Chloride on Silver, Graphite and Silver/Graphite Powder Macroelectrodes. Electrochim. Acta 2015, 167, 105-111. 37. Kariuki, J. K.; McDermott, M. T., Formation of Multilayers on Glassy Carbon Electrodes Via the Reduction of Diazonium Salts. Langmuir 2001, 17, 5947-5951. 38. Simons, B. M.; Lehr, J.; Garrett, D. J.; Downard, A. J., Formation of Thick Aminophenyl Films from Aminobenzenediazonium Ion in the Absence of a Reduction Source. Langmuir 2014, 30, 4989-96.

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Table of content:

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