Enhanced Acid-Catalyzed Biomass Conversion to ... - ACS Publications

Oct 26, 2016 - Laboratory of Renewable Resources Engineering and. ‡. Department of Agricultural and Biological ... depolymerization.2,3 Numerous pre...
2 downloads 15 Views 210KB Size
Communication pubs.acs.org/EF

Enhanced Acid-Catalyzed Biomass Conversion to Hydroxymethylfurfural Following Cellulose Solvent- and Organic Solvent-Based Lignocellulosic Fractionation Pretreatment Barron B. Hewetson,†,‡ Ximing Zhang,‡ and Nathan S. Mosier*,†,‡ †

Laboratory of Renewable Resources Engineering and ‡Department of Agricultural and Biological Engineering, Purdue University, West Lafayette, Indiana 47907, United States S Supporting Information *

biomass characterization by acid hydrolysis. In both biomass samples, the glucan portions remain comparable to the raw material with only slight increases in apparent acid-insoluble lignin. The crystallinity indices confirm that crystallinity within the substrates was significantly reduced after COSLIF treatment. Among them, the Avicel relative crystallinity index (RCI) decreased from 79 to 41%, while that of herbaceous corn stover was only mildly reduced from 39 to 32%. Poplar, a hardwood, demonstrated a greater reduction of RCI from 41 to 19%. The significant alterations of crystallinity found within both biomasses indicate different levels of disruption in the cellulose structure. To examine the effect of COSLIF on cellulose conversion, we used a combination of maleic acid and aluminum chloride (25 mM each) to both hydrolyze cellulose and dehydrate the resulting glucose to HMF. To the best of our belief, this is the first report on using COSLIF-treated biomass to make valueadded chemicals in a single-pot biphasic system. For Avicel, results (Figure 1) reveal that, after COSLIF treatment, HMF yields was enhanced significantly in comparison to the initial raw Avicel. Total C6 product (HMF, levulinic acid, and glucose) conversion was improved by 16%. A similar improvement for both poplar and corn stover was achieved but with lower overall yields. The COSLIF treatment conditions used here have previously been shown to dramatically enhance enzymatic hydrolysis of cellulose from 90% yields.17−21 The results from acid conversion of COSLIF treatment is somewhat surprising, but the results may suggest that factors other than cellulose crystallinity have a significant effect on acid-catalyzed conversion. However, even with a similar sugar content after COSLIF treatment, the C6 product yields of poplar are better than corn stover, which follows the pattern of greater reduction in the crystallinity index for poplar compared to corn stover. Notably, the yields of furfural from dehydration of xylose hydrolyzed from hemicellulose in the biomass remained unaffected with the addition of COSLIF treatment and were measured between 53 and 60% for both biomass samples. These results are consistent with the yields reported by Kim et al.23 In this communication, the COSLIF process was applied to different lignocellulosic materials to examine the impact of a

Cellulose is a promising, sustainable source of reduced carbon for producing fuels and chemicals to displace petroleumderived products.1 One hurdle to realizing this potential is the recalcitrance of cellulose to enzymatic and acid catalytic depolymerization.2,3 Numerous pretreatments to enhance the reactivity of cellulose prior to enzymatic hydrolysis have been developed for the production of fermentatively derived biofuels.4−8 However, little work has been published on the effects of pretreatment on acid-catalyzed hydrolysis of cellulose combined with the catalytic conversion of the resultant glucose to products [e.g., 5-hydroxymethylfurfural (HMF), γ-valerolactone (GVL), etc.].9−12 We report the effectiveness of a cellulose solvent- and organic solvent-based lignocellulosic fractionation (COSLIF) for pretreating pure cellulose and lignocellulosic biomass for subsequent catalytic conversion. In COSLIF, concentrated phosphoric acid and ethanol are used as the cellulose solvent and organic anti-solvent, respectively, to significantly reduce the crystallinity of cellulose, which has been demonstrated to significantly enhance the reactivity of cellulose to enzymatic hydrolysis.13 Instead of enzymes, we use a combination of maleic acid and aluminum chloride to catalyze the hydrolysis of cellulose and the conversion of resultant glucose in a single processing step to make value chemicals HMF and levulinic acid. Both HMF and levulinic acid are known as vital building blocks for biofuels and biopolymers.9,10 We have shown that Brønsted acids are all equally effective at hydrolyzing cellulose at equivalent pH.14 However, we have also shown that maleic acid combined with AlCl3 exhibits superior selectivity compared to HCl with AlCl3 on converting glucose to HMF.9,10 In this study, we use maleic acid combined with AlCl3 to hydrolyze cellulose, purified and in intact biomass, and also simultaneously catalyze the conversion of the cellulose-derived glucose to HMF. The effect of COSLIF on cellulose conversion was investigated by examining three different substrates. Avicel, microcrystalline cellulose, served as pure cellulose with no xylose present. Poplar and corn stover were representative of a hardwood and herbaceous crops, respectively. The substrate composition analyses before and after COSLIF treatment are reported in Table 1. The composition is within the range of values reported by others.15,16,22 The glucan portion of Avicel is decreased from 97.5 to 83.9% after swelling. This may have been caused by the formation of water-insoluble macromolecular components that precipitate in ethanol and are measured as acid-insoluble lignin (pseudo-lignin) during © XXXX American Chemical Society

Received: August 2, 2016 Revised: October 24, 2016 Published: October 26, 2016 A

DOI: 10.1021/acs.energyfuels.6b01910 Energy Fuels XXXX, XXX, XXX−XXX

Communication

Energy & Fuels Table 1. Biomass Composition and RCI with and without COSLIF Treatment composition (%) Avicel cellulose (glucan) hemicellulose (xylan) hemicellulose (arabinan) acetyl acid-soluble lignin acid-insoluble lignin other relative crystallinity (%)

corn stover

untreated

treated

untreated

95.7 ± 0.8 0 0 0 1.2 ± 0.1 0.8 ± 0.9 2.4 79

83.9 ± 3.2 0 0 0 0.8 ± 0.1 9.1 ± 1.6 6.3 41

39.6 ± 2.8 24 ± 1 0.7 ± 0.1 0.6 ± 0.1 1.4 ± 0.1 15.9 ± 0.1 17.8 39



poplar treated

41.1 29.2 0.9 0.9 1.3 18.9

± 1.7 ±1 ± 0.1 ± 0.1 ± 0.03 ± 1.6 7.8 32

untreated

treated

48.4 ± 0.3 23.6 ± 0.7 0 2 ± 0.1 6.6 ± 0.3 17.2 ± 0.2 2.1 41

43.7 ± 2.3 21.9 ± 0.5 0 1.5 ± 0.04 4.1 ± 0.03 20.3 ± 0.9 8.6 19

ACKNOWLEDGMENTS This research is supported by the Center for Direct Catalytic Conversion of Biomass to Biofuels (C3Bio), an Energy Frontier Research Center (EFRC) funded by the Office of Basic Energy Sciences, Office of Science, U.S. Department of Energy (DOE), under Award DE-SC000097.



(1) Anwar, Z.; Gulfraz, M.; Irshad, M. Agro-industrial lignocellulosic biomass a key to unlock the future bio-energy: A brief review. J. Radiat. Res. Appl. Sci. 2014, 7 (2), 163−173. (2) DeMartini, J. D.; Pattathil, S.; Miller, J. S.; Li, H.; Hahn, M. G.; Wyman, C. E. Investigating plant cell wall components that affect biomass recalcitrance in poplar and switchgrass. Energy Environ. Sci. 2013, 6 (3), 898. (3) Ciesielski, P. N.; Wang, W.; Chen, X.; Vinzant, T. B.; Tucker, M. P.; Decker, S. R.; Himmel, M. E.; Johnson, D. K.; Donohoe, B. S. Effect of mechanical disruption on the effectiveness of three reactors used for dilute acid pretreatment of corn stover Part 2: Morphological and structural substrate analysis. Biotechnol. Biofuels 2014, 7 (1), 47. (4) Mosier, N.; Wyman, C.; Dale, B.; Elander, R.; Lee, Y. Y.; Holtzapple, M.; Ladisch, M. Features of promising technologies for pretreatment of lignocellulosic biomass. Bioresour. Technol. 2005, 96 (6), 673−686. (5) Zhang, X.; Xu, J.; Cheng, J. J. Pretreatment of Corn Stover for Sugar Production with Combined Alkaline Reagents. Energy Fuels 2011, 25 (10), 4796−4802. (6) Xu, J.; Zhang, X.; Cheng, J. J. Pretreatment of corn stover for sugar production with switchgrass-derived black liquor. Bioresour. Technol. 2012, 111, 255−260. (7) Lu, Y. L.; Mosier, N. Current technologies for fuel ethanol production from lignocellulosic plant biomass. Genet. Improv. bioenergy Crop. 2008, 161−182. (8) Xu, J.; Zhang, X.; Sharma-Shivappa, R. R.; Eubanks, M. W. Gamagrass varieties as potential feedstock for fermentable sugar production. Bioresour. Technol. 2012, 116, 540−544. (9) Zhang, X.; Murria, P.; Jiang, Y.; Xiao, W.; Kenttämaa, H. I.; AbuOmar, M. M.; Mosier, N. S. Maleic acid and aluminum chloride catalyzed conversion of glucose to 5-(hydroxymethyl) furfural and levulinic acid in aqueous media. Green Chem. 2016, 18 (19), 5219− 5229. (10) Zhang, X.; Hewetson, B. B.; Mosier, N. S. Kinetics of Maleic Acid and Aluminum Chloride Catalyzed Dehydration and Degradation of Glucose. Energy Fuels 2015, 29 (4), 2387−2393. (11) Alonso, D. M.; Wettstein, S. G.; Dumesic, J. a. Gammavalerolactone, a sustainable platform molecule derived from lignocellulosic biomass. Green Chem. 2013, 15 (3), 584−595. (12) Wang, T.; Nolte, M. W.; Shanks, B. H. Catalytic dehydration of C 6 carbohydrates for the production of hydroxymethylfurfural (HMF) as a versatile platform chemical. Green Chem. 2014, 16 (2), 548.

Figure 1. Yields (percentage of theoretical) for cellulose-derived products with and without COSLIF treatment.

cellulose solvent (concentrated phosphoric acid) on simultaneous hydrolysis and conversion of the resultant glucose using maleic acid and aluminum chloride. We believe that this is the first demonstration of COSLIF to enhance the catalytic conversion of cellulose to HMF. Although COSLIF has little effect on biomass composition, the significant decrease in the crystallinity index of cellulose results in significantly higher HMF yields. However, the increase in yield is not as dramatic as previously reported for enzymatic conversion of COSLIFtreated biomass.



ASSOCIATED CONTENT

S Supporting Information *

The Supporting Information is available free of charge on the ACS Publications website at DOI: 10.1021/acs.energyfuels.6b01910. Materials and methods (PDF)



REFERENCES

AUTHOR INFORMATION

Corresponding Author

*Telephone: +1-765-494-7022. Fax: +1-765-494-7023. E-mail: [email protected]. Notes

The authors declare no competing financial interest. B

DOI: 10.1021/acs.energyfuels.6b01910 Energy Fuels XXXX, XXX, XXX−XXX

Communication

Energy & Fuels (13) Percival Zhang, Y. H.; Himmel, M. E.; Mielenz, J. R. Outlook for cellulase improvement: Screening and selection strategies. Biotechnol. Adv. 2006, 24 (5), 452−481. (14) Mosier, N. S.; Ladisch, C. M.; Ladisch, M. R. Characterization of acid catalytic domains for cellulose hydrolysis and glucose degradation. Biotechnol. Bioeng. 2002, 79 (6), 610−618. (15) Sluiter, J. B.; Ruiz, R. O.; Scarlata, C. J.; Sluiter, A. D.; Templeton, D. W. Compositional analysis of lignocellulosic feedstocks. 1. Review and description of methods. J. Agric. Food Chem. 2010, 58 (16), 9043−9053. (16) Sluiter, J.; Sluiter, A. Summative Mass Closure: Laboratory Analytical Procedure (LAP) Review and Integration; National Renewable Energy Laboratory (NREL): Golden, CO, July 2011; Report NREL/ TP-510-48087. (17) Percival Zhang, Y. H.; Cui, J.; Lynd, L. R.; Kuang, L. R. A transition from cellulose swelling to cellulose dissolution by ophosphoric acid: Evidence from enzymatic hydrolysis and supramolecular structure. Biomacromolecules 2006, 7 (2), 644−648. (18) Jiang, Y.; Yang, L.; Bohn, C. M.; Li, G.; Han, D.; Mosier, N. S.; Miller, J. T.; Kenttämaa, H. I.; Abu-Omar, M. M. Speciation and kinetic study of iron promoted sugar conversion to 5-hydroxymethylfurfural (HMF) and levulinic acid (LA). Org. Chem. Front. 2015, 2 (10), 1388−1396. (19) Rollin, J. A.; Zhu, Z.; Sathitsuksanoh, N.; Zhang, Y. H. P. Increasing cellulose accessibility is more important than removing lignin: A comparison of cellulose solvent-based lignocellulose fractionation and soaking in aqueous ammonia. Biotechnol. Bioeng. 2011, 108 (1), 22−30. (20) French, A. D.; Santiago Cintrón, M. Cellulose polymorphy, crystallite size, and the Segal Crystallinity Index. Cellulose 2013, 20 (1), 583−588. (21) Harris, D.; DeBolt, S. Relative crystallinity of plant biomass: Studies on assembly, adaptation and acclimation. PLoS One 2008, 3 (8), e2897. (22) Sannigrahi, P.; Ragauskas, A. J.; Tuskan, G. A. Poplar as a feedstock for biofuels: A review of compositional characteristics. Biofuels, Bioprod. Biorefin. 2010, 4 (2), 209−226. (23) Kim, E. S.; Liu, S.; Abu-Omar, M. M.; Mosier, N. S. Selective conversion of biomass hemicellulose to furfural using maleic acid with microwave heating. Energy Fuels 2012, 26 (2), 1298−1304.

C

DOI: 10.1021/acs.energyfuels.6b01910 Energy Fuels XXXX, XXX, XXX−XXX