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25 Generation of Flavor and Odor Compounds through Fermentation Processes L. G. Scharpf, Jr., E. W. Seitz, J. A. Morris, and M. I. Farbood Research and Development Department, International Flavors & Fragrances, Union Beach, NJ 07735 Since Neolithic times, microorganisms have been used to achieve desired flavors in foods and beverages. In recent years, a commercial demand has developed for flavoring materials derived from natural sources. Microbiologists and flavorists are exploiting the fermentative action of microorganisms to improve the flavor of alcoholic beverages, cheese, yogurt, bread, fruit, and vegetable products. Many chemicals produced by microbial processes are odorants or tastants. Categories of molecules will be reviewed as a function of substrates and microbial strains. That microorganisms are also capable of de novo synthesis of tastants and odorants from suitable substrates will be illustrated by several examples. Since the beginning of time, flavors and fragrances have played an important role in providing man with happiness, beauty and satisfaction. Up to this century many natural flavor materials were obtained from animals and higher plants. Supplies of many of these materials have dwindled due to social, economic, and political factors, conservation, wildlife protection and industrial growth. The use of microorganisms may offer an alternative method for producing natural flavor and fragrance materials. The release of odors by microbial cultures is well known by microbiologists. Many of the volatiles are produced in only trace quantities but, due to their strength, sufficient for taste and smell. Harnessing microorganisms to produce volatile flavor and odor materials in large quantity is a real technical challenge, for reasons which will be presented. Nevertheless, fermentation technology offers the potential of producing flavor and aroma substances of interest to today's consumer. 0097-6156/ 86/ 0317-0323S07.00/ 0 © 1986 American Chemical Society In Biogeneration of Aromas; Parliment, Thomas H., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1986.
324
BIOGENERATION OF AROMAS
Sensory Many
Properties
microbial
their
and
ars.
Primary
carbonyl
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tastants
and
bitter
and
odor
sium,
volatile
Microbial A.
Diversity Many
and
depending of
the the
aerobes
processes
an
such
as
members
this
their
oxygen,
are
considerable
of
have
this
both
sympo-
focus.
mode
The
in
the
an
find
strict
switching
bread
the
acetate(l). of
molecular
which
ketones
and
their
mode,
themselves.
produce
are
produce
presence
anaerobic
anaerobes
and
fungi
reprowidely,
Examples
which
aldehydes, of
vary
oxygen.
filamentous
as
growth,
acetone,
only
to
they
their
requirements
free
capable
microorganisms -
energy
and The
carbohydrates
produce esters.
metabolic
depending
Industrial
and
also
wine
have
on
yeasts
flavors,
other
grow
as
their be
on
sole
derived Nitrogen
common
as
starch
are
requirements
in
providing microbial
for of
carbon
sugars. some
molecules For
n-alkanes
principle
blocks sources
source.
from
are
fermentation,
and
and
organic
carbon
produced
a
building
however,
other
compounds
in
most
such
versatile,
to
Carbon
components
metabolism.
2.
of
the
such
which
Source
both
can
sug-
include
class.
nutritional
are
sour,
growth:
Carbon
1.
for
butanol,
are
aerobic which
is
theme
of
and
and
example,
Clostridium,
and grow
aerobes
Saccharomyces, of
Besides for
ethanol,
in
the
organism.
genus
microorganisms
from
for
primary
These
absence
substances
environment
There
the
oxygen
the
the
metabolize
be
cells.
of
in
Among t h e
Facultative
require
bacterial
flavor/odor
will
salty,
peptides,
volatile
lactones,
terms
categories;
Requirements
of
genus
grow
include
quite
with
in
broad
acids,
terpenes.
keeping
and
two
and F r a g r a n c e M a t e r i a l s
Metabolic
chemicals,
oxygen.
the
Flavor
maintenance
and
volatile
many
of
on
metabolize
Strict
In
microorganisms
duction,
members
of
amino are
and
aroma s u b s t a n c e s
Sources
as
categories;
properties.
into
Tastants
1).
typically
two
compounds
broken
such
esters,
the
volatile
be
(Table
compounds
compounds,
taste
can
odorants
between
Metabolites
are
properties
sweet,
overlap
Microbial
metabolites
sensory
odorants
of
by
are
the
Microorganisms
cases
can
(even
hydrocarbons)
example, amino
be
forced
amino
acid
acids
auxotrophs
from Corynebacterium(2). and
incorporated
Phosphorus into
components.
They
the can
-
Both
of
structural also
become
these and
part
elements
functional of
product
are cell mole-
cules. 3.
Other Nutrients are
B.
also
Primary The
ulated very
to
small
-
required vs.
Minerals, in
Secondary
biosynthetic produce amounts
vitamins,
and t r a c e
minerals
fermentations.
Metabolites
pathways
certain by
most
of
molecules
cellular
microorganisms that
regulatory
are
can
normally
mechanisms.
be
manip-
limited
to
Industrial
In Biogeneration of Aromas; Parliment, Thomas H., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1986.
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25. SCHARPFETAL.
Fermentation Processes
325
Table 1. Sensory Properties of Microbial Metabolites PRIMARY ODORANTS
TASTANTS & ODORANTS
PRIMARY TASTANTS
Aldehydes . acetaldehyde . phenylacetaldehyde
Amines
Amino Acids
Ketones . diacetyl . acetophenone
Fatty Acids
Peptides
Esters . ethyl butyrate
Pyrazines
Sugars
Alcohols . butanol
Lactones
Polyols
Terpenes . citronellal
In Biogeneration of Aromas; Parliment, Thomas H., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1986.
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326
BIOGENERATION O F A R O M A S
m i c r o b i o l o g i s t s have d e v e l o p e d t e c h n i q u e s t o s e l e c t mutant s t r a i n s in which the r e g u l a t o r y p r o c e s s is a l t e r e d in a way t h a t c e r t a i n metabolites can be over produced. Primary metabolites are s u b s t a n c e s such as sugars and amino a c i d s which are e s s e n t i a l for c e l l growth(3). Some of t h e s e s u b s t a n c e s a r e t a s t e and odor a c t i v e . C e r t a i n amino a c i d s and p e p t i d e s a r e sweet w h i l e o t h e r s a r e b i t t e r or s a l t y . Antibiotics are good examples of secondary metabolites produced by fermentation on an i n d u s t r i a l scale. Secondary m e t a b o l i t e s a r e s u b s t a n c e s which a r e n o t r e q u i r e d by t h e c e l l f o r biosynthesis. Most v o l a t i l e and o d o r - a c t i v e m a t e r i a l s f a l l into this category of metabolites, including alcohols, aldehydes, ketones, terpennoids, and l a c t o n e s . The h i g h l y odorous simple e s t e r s formed by f u n g i a r e secondary m e t a b o l i t e s . They a r e t h o u g h t t o p r o v i d e a mechanism f o r removing b o t h a c i d and a l c o h o l p r e c u r s o r s from c e l l s and t h e media; i f a l l o w e d t o accumulate t h e s e c h e m i c a l s c o u l d become toxic to the organism(5). Secondary metabolites presumably c o n t r i b u t e t o t h e m i c r o o r g a n i s m s ' s u r v i v a l by p o s s i b l y i n h i b i t i n g c o m p e t i t i v e s p e c i e s t h a t c o u l d o t h e r w i s e occupy the same e n v i r o n m e n t a l n i c h e , ( 3 ) . C o l l i n s (4) s u g g e s t s t h a t w i t h f u n g i : 1. The r e l e a s e o f v o l a t i l e s i n t o t h e i r s u r r o u n d i n g e n v i r o n ment h e l p s t o r e g u l a t e t h e i r c o m p e t i t o r s . T h i s phenomenon known in h i g h e r p l a n t s , is c a l l e d a l l e o p a t h y . 2. Some v o l a t i l e s s t i m u l a t e spore g e r m i n a t i o n . 3. Some v o l a t i l e s s e r v e as a t t r a c t a n t s . M i c r o o r g a n i s m s t h a t produce s e c o n d a r y m e t a b o l i t e s generally undergo a p e r i o d of l o g a r i t h m i c growth in which t h e s y n t h e s i s of the secondary m e t a b o l i t e is n e g l i g i b l e . When the c u l t u r e e n t e r s t h e s t a t i o n a r y phase, s e c o n d a r y m e t a b o l i t e p r o d u c t i o n is o f t e n triggered. C.
T r a d i t i o n a l Whole Food F e r m e n t a t i o n s
The most a n c i e n t example o f t h e p r o d u c t i o n o f v o l a t i l e s by m i c r o o r g a n i s m s a r e t h e t r a d i t i o n a l food f e r m e n t a t i o n s . Fermented foods a r e t e c h n o l o g i c a l p r o d u c t s which have been c o n v e r t e d by m i c r o organisms to foods which a r e more a p p e a l i n g than the raw m a t e r i a l used. One s i g n i f i c a n t outcome is the p r o d u c t i o n o f v o l a t i l e aroma and t a s t e s u b s t a n c e s . Some fermented foods a r e produced u s i n g pure cultures of microorganisms. Others make use of organisms i n d i g e n o u s to the raw m a t e r i a l . T e x t s by M a r g a l i t h ( 6 ) and R o s e ( 7 ) review the f l a v o r compounds produced by m i c r o o r g a n i s m s in fermented foods. 1. M i l k S u b s t r a t e s Cheese is perhaps t h e o l d e s t of t h e fermented f o o d s . ( F i g . 1) The b a s i c u n d e r l y i n g m i c r o b i a l t r a n s f o r m a t i o n in a l l cheese manufacture is t h e c o n v e r s i o n of l a c t o s e of m i l k i n t o l a c t i c a c i d . The m i c r o organisms in the starter culture contribute significantly to the flavor of the cheese. The secondary m i c r o b i a l f l o r a o f t h e cheese a l s o e l a b o r a t e t a s t e and odor a c t i v e s u b s t a n c e s . These organisms may be present as chance contaminants or introduced intentionally(8), and r e s u l t in d i s t i n c t i v e t y p e s of cheeses such as c h e d d a r , b l u e v e i n e d and s w i s s .
In Biogeneration of Aromas; Parliment, Thomas H., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1986.
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Figure 1.
Cheese odorants and tastants.
In Biogeneration of Aromas; Parliment, Thomas H., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1986.
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BIOGENERATION OF AROMAS U n r i p e n e d cheeses a r e made u s i n g s i m p l e l a c t i c a c i d b a c t e r i a l c u l t u r e s or streptococcal s t r a i n s which a r e facultative anaerobes. Cottage cheese is a good example in which there is bacterial p r o d u c t i o n of d i a c e t y l t h e p r i n c i p a l f l a v o r component, d e r i v e d as a by-product of pyruvate metabolism. Some c o t t a g e cheese s t a r t e r c u l t u r e s a l s o produce a c e t a l d e h y d e , which may impart a harsh f l a v o r . The s t a r t e r c u l t u r e s a l s o c o n t r i b u t e t o t h e r i p e n i n g p r o c e s s by d e g r a d i n g p r o t e i n s to primary metabolites such as p e p t i d e s , free amino a c i d s , and s u l f u r compounds, and d e g r a d i n g l i p i d s to f r e e f a t t y a c i d s , a l l of which a r e o d o r o r t a s t e a c t i v e . These transformations can be a c c o m p l i s h e d by living c e l l s , enzymes r e l e a s e d from dead c e l l s , o r r e s i d u e s of r e n n i n l e f t from the m i l k - c l o t t i n g s t e p . Cheese r i p e n i n g c o n s i s t s of a s e r i e s of b i o c h e m i c a l r e a c t i o n s , t h e most predominant ones b e i n g l a c t i c a c i d metabolism, lipolysis, proteolysis, and oxidation/reduction. The b a s i c t a s t e and t e x t u r a l s e n s a t i o n of cheese is t h o u g h t t o be due t o f a t , amino a c i d s , p r o t e i n s , p e p t i d e s , l a c t i c a c i d , and s a l t ( 9 ) . Upon t h i s f l a v o r base a r e superimposed t h e f r e e f a t t y a c i d s and a l p h a - a m i n o a c i d s , which in t u r n a r e c o n v e r t e d t o t h e important f l a v o r v o l a t i l e s , alpha-keto acids, amines, amides, esters, and k e t o n e s . F o r example, Ney, et al(10) report ~C f a t t y a c i d s as the main v o l a t i l e c o n s t i t u e n t s o f Cheddar. S m a l l amounts of b r a n c h e d C . C
2
4 and and
C^ a c i d s a l p h a - k e t o a c i d s , 2 - a l k e n o n e s , 2-aldehydes amines a r e a l s o p r e s e n t . Cheddar cheese is made w i t h the same s t r e p t o c c o c a l bacterial strains used in unripened cheese but subsequent bacterial growth of lactobacilli and pediococci can a l s o contribute to f l a v o r and aroma development. Volatile compounds from carbohydrate metabolism o f the s t a r t e r s t r e p t o c o c c i i n c l u d e d i a c e t y l , acetic acid, and a c e t a l d e h y d e . The s t a r t e r b a c t e r i a may also be i n d i r e c t l y i n v o l v e d in key f l a v o r / a r o m a compound f o r m a t i o n by c r e a t i n g e n v i r o n m e n t a l c o n d i t i o n s favorable f o r non-enzymatic r e a c t i o n s . F o r example, t h e low redox p o t e n t i a l r e s u l t i n g from s t a r t e r c u l t u r e a c t i v i t y may be i n s t r u m e n t a l in t h e p r o d u c t i o n o f s u l f u r compounds such as hydrogen s u l f i d e and m e t h a n e t h i o l , which some i n v e s t i g a t o r s b e l i e v e a r e v e r y i m p o r t a n t in Cheddar f l a v o r / a r o m a ( 8 ) . V o l a t i l e (C2-C10) f a t t y a c i d s which p l a y a r o l e in the g e n e r a l background aroma o f c h e d d a r , may be produced by l a c t i c a c i d s t a r t e r s , and lactobacilli. Mold-ripened cheeses are inoculated with mold spores which germinate and, via metabolic transformation, produce additional characteristic f l a v o r compounds. B l u e - v e i n c h e e s e s a r e good examples. In t h e s e c h e e s e s , s u r f a c e m o l d s , y e a s t s , and b a c t e r i a ( m i c r o c o c c i ) become dominant as the cheese pH d r o p s due to t h e l a c t i c f l o r a e a r l y in m a t u r a t i o n . The main
In Biogeneration of Aromas; Parliment, Thomas H., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1986.
Fermentation Processes
SCHARPF ET AL.
flavor
notes
and
methyl
in
blue
r o q u e f o r t i . (8) formed
from
cheeses
Methyl
fatty
ketones
acids
by
are
blue-vein
flavor.
from
to
produce
gamma-^hydroxy
of
milk often Swiss by
cheeses
to
acid
starters.
The
peptidases important
swiss
The
on
Finnish
and
workers
the
nitrogen
free
produced
in
beer,
2)
alcohols,
fermentation,
and
by
apparently
the
contain
amino
acid
investigators(13),
an great bread
and
carbon
is
Nykanen(14)
are
similar
in
cognac, of
metabolites
both
breads
shown
yeast
Several
secondary
the The
have
by
and
The
dioxide.
produced very
are
substrate.
fermentations
dough.
present
of and
fermentations the
and
whiskey,
bread
beverages
as
the
solution
are
are
of
bacteria
development,
two
sugar
ethanol
wine,
which
the
gruyère
fermentations
These
of to
of
with
sweet-tasting
components
fermentation
variet-
propionic
also
alcoholic
utilize
sugar
to
and
fermentation
some
Suomalainen
aroma
used
flavor
traditional
sugar
note
due
tastant.
function of
in
the
are
(Figure
conversion
the
two
yeast
principal
that
cheese
floral
Fermentation
by
acid
to
importance
production. based
sugars
release
other
economic
a
from other
cultures
vital
according
acids
biochemical
esters(12).
propionibacteria
which
proline,
to been
metabolites
apparently
coryneforms.
lactic
have
gamma-keto
propionibacteria;
is
initial
molds
cheeses,
distinguished
residual
subsequent
contribute
secondary
is
acids
metabolites
and
several
starter and
and
propionic
follows
as
which
of
yeasts
and
by
are
fatty
Pénicillium
also
esterified
and p h e n y l e t h y l
acid
may
well-ripened
growth
cheeses,
or
detected
different
subsequent lactic
In
be
phenylethanol ies
lactones
acids
to
by
secondary
Yeasts
glycerides
mechanisms.(8). can
due
beta-oxidation
Gamma-lactones
cheese
are
produced
decarboxylation. reported
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vein
ketones
in
to
a
those
and
during
the
higher
from and
yeast
alcoholic
beverages. 2.
Grain-Derived exploits with
only
bread.
Substrates.
the a
small
Alcoholic
lactic
breads.
mentations
are
cerevisiae
and
development breads.
in
bacteria yeast
of
and During
are
formed,
a
ethanol
required and
Candida bread,
remaining
of
for
by
are
latter also
producing
contaminants to
the
Pediococcus,
and
bread
fermentation
along
with
ethanol,
of
leavening homo-
and
production used
in
bacteria.
utilis the
bacteria
belong
Streptococcus,
of
as
microorganisms
yeasts
as
manufacture
CO
combination
are
bread
occur
a
The
Certain
development
of
amount and
fermentations
quality
The
production
in
the
heteroof
high
these
fer-
Saccharomyces
involved being
organic
in
used
contribute of
bread agent,
to
rye
flavor
acids.
commercial
genera
flavor for
These baker's
Lactobacillus,
Leuconostoc. lactic
and
esters,
acetic
acids,
aldehydes,
ke-
In Biogeneration of Aromas; Parliment, Thomas H., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1986.
BIOGENERATION O F A R O M A S
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GLUCOSE YEAST
2 C0
2 CH CH 0H 3
2
ALCOHOLIC BEVERAGES
o
BREAD
Propanol Butanol Isobutanol Pentanol Isopentanol WINE
BEER
\
Organic Acids Aldehydes Ketones Lactones Ethyl Esters Acetaldehyde Pentanal Furfural
3-Methyl Butanol Phenylethyl Alcohol Ethyl Acetate Isoamyl Acetate Organic Acids Ethyl Hexanoate Methionol
\
Organic Acids Hexanol 2-Phenyl Ethanol Octanol Isobutyraldehyde Acetaldehyde Methyl Acetate Ethyl Caproate Ethyl Caprylate Ethyl Laurate
DISTILLED SPIRITS
I
Nitrogen & Sulfur Compounds Volatile Phenols Aldehydes & Ketones Figure 2. V o l a t i l e chemicals produced in t r a d i t i o n a l yeast fermentations.
In Biogeneration of Aromas; Parliment, Thomas H., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1986.
SC H A R PF ET A L.
Fermentation Processes
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tones, and l a c t o n e s . ( 15 ) Sour dough b r e a d s utilize Saccharomyces e x i g u u s , S. i n u s i t a t u s , and L a c t o b a c i l l u s fermentations(15, 16). Important f l a v o r a c i d s in t h i s b r e a d a r e produced by the l a c t o b a c . i l l i from maltose v i a the maltose phosphorylase pathway(17). Carboxylic a c i d s i d e n t i f i e d in s o u r dough breads i n c l u d e l a c t i c and acetic as the major o n e s , and t r a c e amounts o f the unusual 2 - h y d r o x y p r o p a n o i c , 2 - h y d r o x y , 1 , 2 , 3 - p r o p a n e t r i carboxylic, and dihydroxy butanedioic acids (15). atel, et al.,(18) suggested t h a t the conversion of a l c o h o l s t o 2 - m e t h y l ketones by the y e a s t NAD-dependent alcohol dehydrogenase is important in bread flavor formation. Additional aroma components common to yeastleavened bread are lower alcohols, acetaldehyde, p r o p a n a l , p e n t a n a l , and f u r f u r a l , and e t h y l e s t e r s , such as e t h y l a c e t a t e ( 1 9 ) . Only a few of t h e v o l a t i l e s found in f r e s h b e e r exceed t h e i r f l a v o r t h r e s h o l d v a l u e s . These i n c l u d e ethanol, 3-methylbutanol, ethyl acetate, isoamyl a c e t a t e , and e t h y l hexanoate(20) . Although the o r i g i n of these compounds is unknown, the metabolic capabilities of Saccharomyces strains could allow f o r m a t i o n o f t h e s e p r o d u c t s v i a pathways p r e v i o u s l y o u t lined. S u l f u r - c o n t a i n i n g compounds d e r i v e d from y e a s t are a l s o i m p o r t a n t in beer f l a v o r . Dimethyl s u l f i d e increases d u r i n g the c o u r s e of f e r m e n t a t i o n by e i t h e r enzymatic o r n o n - e n z y m a t i c r e a c t i o n s ( 2 1 ) . M e t h i o n o l is one of the main s u l f u r - c o n t a i n i n g aroma compounds in beer and w i n e . It is formed from m e t h i o n i n e by t h e y e a s t t h r o u g h d e a m i n a t i o n and d e c a r b o x y l a t i o n t o the aldehyde and reduction to the corresponding alcohol(21). Other yeast derived sulfur containing compounds include methionyl acetate, ethyl-3-methyl thiopropionate, and 2-methyltetrahydrothiophene-3one(21). One of the more i n t e r e s t i n g m e t a b o l i c sequences thought t o o c c u r in beer l e a d s t o l a c t o n e f o r m a t i o n . L e v u l i n i c a c i d is a d e g r a d a t i o n p r o d u c t o f g l u c o s e and 4-oxononanoic a c i d is d e r i v e d from l i n o l e i c a c i d d u r i n g malt p r e p a r a t i o n and wort b o i l i n g . I t is t h o u g h t t h a t t h e s e oxo a c i d s a r e r e d u c e d by t h e y e a s t t o the c o r r e sponding hydroxy a c i d s , which form 4 - p e n t a n o l i d e and 4nonanolide, respectively(22). 3.
Fruit Substrates. Wines a r e g e n e r a l l y described as a c i d i c a l c o h o l i c beverages which c o n t a i n a s p e c i a l b o u quet of v o l a t i l e c o n s t i t u e n t s . Factors affecting the t a s t e - a r o m a bouquet i n c l u d e s t r a i n of y e a s t u s e d , the f l o r a o f the must c o n d i t i o n s of fermentation, r e s i d u a l s u g a r , and the t y p e o f raw m a t e r i a l s . A l t h o u g h some of the f l a v o r compounds of wine a r e indigenous to the grape i t s e l f , much of the f l a v o r o f the f i n i s h e d p r o d u c t a r i s e s from the b i o c h e m i c a l a c t i o n s of the y e a s t .
In Biogeneration of Aromas; Parliment, Thomas H., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1986.
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BIOGENERATION OF AROMAS The products of yeast a u t o l y s i s , such as amino a c i d s may a l s o p l a y a r o l e in wine f l a v o r . The a u t o l y sate by-products may a l s o serve as substrates for secondary f e r m e n t a t i o n s . M a l i c and t a r t a r i c a c i d s , the principle organic acids in grape must and w i n e , can a l s o s e r v e as s u b s t r a t e s f o r s e c o n d a r y f e r m e n t a t i o n . L a c t o b a c i l l u s and L e u c o n o s t o c s p . a r e i n v o l v e d in t h e c o n v e r s i o n o f m a l i c a c i d t o l a c t i c a c i d and CO^ which improves flavor and mellowness of wines(16). Important wine flavor compounds derived from yeast metabolism during fermentation are: Alcohols Although there are strain specific variations, the p r i n c i p l e h i g h e r a l c o h o l s i n v o l v e d in wine aroma a r e : 1-propanol, 2-methyl-l-propanol, 1-butanol, 2phenylethanol, 2-methyl-l-butanol, 3-methyl-l-butanol, 1-hexanol, 1-octanol(23). These are likely to be derived in part, from amino a c i d s via the Erhlich pathway. O r g a n i c A c i d s p r e s e n t a r e : a c e t i c , isobutyric, isovaleric, hexanoic, and decanoic(24). Aldehydes present are: acetaldehyde, isobutyraldehyde, isovaleraldehyde, furfural(20). E s t e r s - I t is known t h a t e s t e r f o r m a t i o n in wine is m e d i a t e d by y e a s t . Only diethyl malonate and e t h y l - 2 - m e t h y l b u t y r a t e were sign i f i c a n t f o r d i f f e r e n t i a t i o n o f wine v a r i e t i e s . Ferment a t i o n d e r i v e d e s t e r s a l s o reported to c o n t r i b u t e to wine aroma a r e : methyl and e t h y l acetates, ethyl c a p r o a t e , e t h y l c a p r y l a t e , and e t h y l l a u r a t e ( 2 1 ) . Numerous r e v i e w s a r e in t h e l i t e r a t u r e on t h e f e r mentation-derived components of distilled spirits. Over 280 components have been i d e n t i f i e d in w h i s k i e s ( 2 5 ) and o v e r 400 components have been found in rum(26). The conditions of fermentation and distillation determine t h e c o n c e n t r a t i o n o f v o l a t i l e s . F o r example the concentration and composition of trace sulfur compounds in g r a i n s p i r i t s r e f l e c t s t h e manner in which the d i s t i l l a t i o n was c a r r i e d o u t . No attempt w i l l be made to compile the complete list of compounds i d e n t i f i e d to date. R a t h e r , s e v e r a l newly identified components made p o s s i b l e by the r e c e n t advances in gas chromatography/mass s p e c t r o m e t r y w i l l be r e p o r t e d . N i t r o g e n and s u l f u r c o n t a i n i n g compounds may be formed d u r i n g y e a s t f e r m e n t a t i o n in the p r o d u c t i o n o f distilled spirits(26). Newly found s u l f u r - c o n t a i n i n g compounds in rum i n c l u d e m e t h a n e t h i o l , a l k y l d i s u l f i d e s , and dimethyl s u l f o x i d e . Ethyl nicotinate, a highly odorous compound t h o u g h t t o be formed d u r i n g f e r m e n t a t i o n 25), has a l s o been found in rum. A new s u l f u r containing compound, 2-formylthiophene, is found in scotch whiskey(25). Volatile phenols can be produced by microorganisms from the d e c a r b o x y l a t i o n of p h e n o l i c acids such as f e r u l i c and c o u m a r i c , and t y r o s i n e ( 2 7 ) . Phenols may c o n t r i b u t e t o the d r y n e s s c h a r a c t e r i s t i c s in s c o t c h whiskey(25). C r e s o l s and g u i a c o l s have been r e p o r t e d t o have an e f f e c t on the aroma o f w h i s k e y s ( 2 8 ) .
In Biogeneration of Aromas; Parliment, Thomas H., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1986.
25.
SCHARPFETAL.
Fermentation Processes
333
Aldehydes and v i c i n a l d i k e t o n e s produced d u r i n g f e r m e n t a t i o n a l s o c o n t r i b u t e t o t h e f l a v o r p r o f i l e of d i s t i l l e d beverages. B u t y r - and v a l e r a l d e h y d e s along w i t h a l c o h o l s and e s t e r s appear t o be i n v o l v e d in t h e "core" of whiskey a r o m a ( 2 9 ) .
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Pure C u l t u r e T r a n s f o r m a t i o n s on P a r t i a l l y D e f i n e d Media The r e l e a s e of o d o r - a c t i v e m a t e r i a l s by m i c r o b i a l c u l t u r e s is w e l l known by m i c r o b i o l o g i s t s . In f a c t , odor p r o p e r t i e s have been used as classification markers by m i c r o b i a l taxonomists for years. O m e l i a n s k i ( 3 0 ) was among the f i r s t i n v e s t i g a t o r s t o d e f i n e m i c r o o r ganisms on the b a s i s of the o d o r s t h e y p r o d u c e d . S i n c e t h a t t i m e , m i c r o b i o l o g i s t s have l e a r n e d t h a t t h e p r o d u c t i o n o f v o l a t i l e s v a r i e s as a f u n c t i o n o f many a d d i t i o n a l c h e m i c a l , p h y s i c a l , and b i o l o g i c a l f a c t o r s i n c l u d i n g the f o l l o w i n g : The pH of t h e media must be m o n i t o r e d a n d , in many c a s e s , h e l d c o n s t a n t . Temperatures must be c a r e f u l l y c o n t r o l l e d d u r i n g f e r m e n t a t i o n to maximize y i e l d s . The n a t u r e of the a s s i m i l a b l e c a r b o n and n i t r o g e n s o u r c e s d i r e c t l y d e t e r m i n e s the q u a l i t y o f the odor r e l e a s e d and t h e range of secondary m e t a b o l i t e s p r o d u c e d . O p t i m i z a t i o n of the production of volatiles must also take into account the physiological state of the microorganisms. For bacteria, a p p r o p r i a t e i n o c u l a may be s e v e r a l days o l d . F o r some o f t h e h i g h e r f u n g i t h e use o f 20 day i n o c u l a and 2 week c u l t u r e s to seed the p r o d u c t i o n media a r e common(31, 3 2 ) . W i t h the e x p a n s i o n of t h e f i e l d s o f m i c r o b i a l taxonomy and b i o c h e m i s t r y , a d d i t i o n a l m i c r o o r g a n i s m s have been i d e n t i f i e d which elaborate flavor and odor compounds. Table 2 compiles a few examples from t h e l i t e r a t u r e of m i c r o o r g a n i s m s which produce o d o r s in d e f i n e d m e d i a . Most o f t h e s e f e r m e n t a t i o n s have been c a r r i e d out o n l y on s m a l l l a b o r a t o r y s c a l e . In many s t u d i e s t h e volatiles p r o d u c e d are not w e l l c h a r a c t e r i z e d and l i t t l e is known about the mechanism and pathways of biosynthesis. A.
B a c t e r i a & Actinomycetes
A r o m a / t a s t e p r o d u c i n g b a c t e r i a t e n d t o u t i l i z e amino a c i d s as t h e i r p r i n c i p a l carbon source. When grown on c o a r s e wheat as a s u b s t r a t e , v o l a t i l e f a t t y a c i d s of C ~C a r e major p r o d u c t s a f t e r 72 hours(33). With b a c t e r i a even s l i g h t changes in the o x i d a t i o n s t a t e of the media may a f f e c t t h e number and t y p e of o d o r i f e r o u s metabolites. ^In g e n e r a l , o d o r s can be d e t e c t e d when b a c t e r i a l counts r e a c h 10 -10 c e l l s per gram of m e d i a ( 3 3 ) . In mixed c u l t u r e s such as those present in dairy products, bacteria modify flavor s u b s t a n c e s t h a t a r e produced by molds and y e a s t s . However, the odorants produced by b a c t e r i a are often overpowered by those produced by y e a s t s and molds due to t h e l o n g e r b i o l o g i c a l c y c l e s o f the l a t t e r s p e c i e s . Perhaps the most i m p o r t a n t b a c t e r i a in terms o f f l a v o r and odor p r o d u c t i o n a r e t h e l a c t i c s t r e p t o c o c c i d i s c u s s e d e a r l i e r . In a d d i t i o n t o a c e t a l d e h y d e , t h e s e organisms produce a wide v a r i e t y of n e u t r a l and a c i d i c c a r b o n y l compounds which r e s u l t in t h e s h a r p , buttery, f r e s h t a s t e of d a i r y p r o d u c t s . Some b a c t e r i a i n c l u d i n g
In Biogeneration of Aromas; Parliment, Thomas H., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1986.
334
BIOGENERATION OF AROMAS
Table 2. Chemicals Produced by Pure Cultures of Microorganisms and Their Sensory Descriptions
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BACTERIA"
ORGANISM
SENSORY DESCRIPTOR
VOLATILES PRODUCED
L a c t i c Acid Streptococci, Lactobaci H i , Leuconostoc sp Propionibacter iïïm
Sharp, b u t t e r y , f r e s h
Acetaldehyde, Diacetyl, Acetoin, L a c t i c Acid
Sour, sharp
Pseudomonads Baci1 lus sp. Corynebacterium sp.
Malty, m i l k y granary
Acetoin, dienals, Aldehydes Acetoin, 3-Methyl-l-butanal, 2-Methyl-2-hydroxy-3-keto b u t a n a l , pyrazines
Damp f o r e s t s o i l odor
2-MeO-3-isopropyl Geosmin
Aromas associated with bread & alcohol fermentation
Higher a l c o h o l s (amyl. isoamyl, p h e n y l e t h y l , e s t e r s , lactones, thio-compounds Phenylethanol and esters, terpene alcohols (linalool, citronellol, g e r a n i o l ) , short chain a l c o h o l s & e s t e r s Ethyl e s t e r s , higher a l c o h o l esters Ethyl e s t e r s , higher a l c o h o l esters Higher a l c o h o l e s t e r s Lactones
ACTINOMYCETES Streptomyces sp
Saccharomyces
sp.
Kluyveromyces sp.
F r u i t y , rose
Geotrichum sp.
F r u i t y , melon
Hanensula sp.
Floral s o i l odor Apple, pineapple Peach
Dipodascus sp. Sporobolômyces sp.
pyrazine,
MOLDS Aspergi1 lus sp. Pen i c i 11ium sp.
Fungal, musty mushroom Mushroom, blue cheese, rosey
C e r a t o c y s t i s sp.
Banana, pear, peach, plum
Trichoderma sp.
Coconut, a n i s e , cinnamon
Phe11inus sp.
F r u i t y , rose, wintergreen
Septoria sp. Lent inus" sp.
Anise or cinnamon Aromatic, f r u i t y
Unsat. a l c o h o l s 1- 0 c t e n e - 3 - o l , methyl ketones, 2- phenylethanol, thujopsene, nerolidol A l c o h o l s , e s t e r s , rnonoterpene a l c o h o l s , lactones 6-pentyl-a-pyrone Sesquiterpenes, cinnamate derivatives Methyl benzoates & s a l i c y l a t e s , benzyl a l c o h o l A l k y l & a l k o x y l pyrazines Cinnamate d e r i v a t i v e s Higher a l c o h o l s , sesquiterpenes
In Biogeneration of Aromas; Parliment, Thomas H., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1986.
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25.
SCHARPFETAL.
Fermentation Processes
335
Bacillus, C o r y n e b a c t e r i u m and Pseudomanas s p e c i e s a r e c a p a b l e o f p r o d u c i n g d a i r y , m i l k y , g r a n a r y , and v e g e t a b l e - t y p e o d o r s when c u l t u r e d on a p p r o p r i a t e media(33) p r o b a b l y due in p a r t t o the p r e s e n c e of pyrazines(34). P y r a z i n e s a r e h e t e r o c y c l i c n i t r o g e n c o n t a i n i n g compounds w i t h unique f l a v o r p r o p e r t i e s . A l t h o u g h t h e pathways f o r s y n t h e s i s of p y r a z i n e s a r e n o t known, it has been s u g g e s t e d t h a t the mechanism f o r s y n t h e s i s in pseudononads may be s i m i l a r to t h a t i n v o l v e d in raw vegetables. In v e g e t a b l e s it has been h y p o t h e s i z e d t h a t p y r a z i n e s y n t h e s i s i n v o l v e s c o n d e n s a t i o n between a l p h a - a m i n o a c i d s and 1 , 2 dicarbonyls(35). C o r y n e b a c t e r i u m mutants have been reported to accumulate up t o 3 g of t e t r a m e t h y l p y r a z i n e per l i t e r o f c u l t u r e media a f t e r 5 days o f g r o w t h ( 3 6 ) . Actinomycetes, primarily streptomycetes, are capable of p r o d u c i n g h i g h l y odorous v o l a t i l e metabolites in low y i e l d s in submerged c u l t u r e . T h i s s u b j e c t has been reviewed in d e t a i l ( 3 7 ) . Among the more i m p o r t a n t v o l a t i l e s i d e n t i f i e d a r e : geosmin, the e a r t h y o d o r , m e t h y l i s o b o r n e o l , h a v i n g a camphor o r menthol o d o r ; 2methoxy-3-isopropyl pyrazine, w i t h a musty v e g e t a b l e odor; and m i s c e l l a n e o u s compounds such as s e s q u i t e r p e n o i d s and l a c t o n e s . B.
Yeasts
Perhaps more is known about the p r o d u c t i o n of v o l a t i l e compon e n t s in b a k e r ' s y e a s t (Saccharomyces c e r e v i s i a e ) t h a n in any o t h e r microbial species. The t y p e and q u a n t i t y of e s t e r s formed d u r i n g y e a s t f e r m e n t a t i o n s appear t o be i n f l u e n c e d by the y e a s t s t r a i n , f e r m e n t a t i o n t e m p e r a t u r e , p H , and a l c o h o l c o n c e n t r a t i o n ( 3 8 ) . W i t h b a k e r ' s y e a s t , h i g h e r amounts o f e s t e r s were found t o be t r a n s f e r r e d from the c e l l s i n t o t h e media at h i g h e r t e m p e r a t u r e s . U s i n g e t h y l c a p r y l a t e as a s u b s t r a t e , Soumalainen(38) found t h a t the e q u i l i b r i u m between s y n t h e s i s and h y d r o l y s i s depended n o t o n l y on the e s t e r c o n c e n t r a t i o n but a l s o on p H . A h i g h e r amount o f e s t e r remains in s o l u t i o n s of lower p H . The p r o d u c t i o n o f the h i g h e r a l c o h o l s , the a c e t a t e s of i s o a m y l a l c o h o l and p h e n y l e t h y l a l c o h o l , and the e t h y l e s t e r s of the C6-C10 f a t t y a c i d s has been s t u d i e d in s e m i a e r o b i c sugar f e r m e n t a t i o n s by s t r a i n s of S, c e r e v i s i a e and S. uvarum. S. c e r e v i s i a e generally produced more e s t e r s t h a n S. u va rum. Isoamyl a c e t a t e was the main e s t e r produced by S. c e r e v i s i a e , and o t h e r s , in d e c r e a s i n g o r d e r , were e t h y l c a p r y l a t e , e t h y l c a p r o a t e , e t h y l c a p r a t e and p h e n y l e t h y l acetate(39). S e v e r a l u n u s u a l t h i o compounds have been produced by Saccharomyces in model a n a e r o b i c f e r m e n t a t i o n s u s i n g amino a c i d s such as m e t h i o n i n e as the s o l e c a r b o n s o u r c e ( 2 1 ) . These model f e r m e n t a t i o n s p r o d u c e m e t h y l t h i o p r o p a n a l and t r a c e s o f o t h e r s u l f u r containing compounds, such as methionyl acetate and 2methyltetrahydrothiophene-3-one. Another i m p o r t a n t c l a s s o f t a s t e / a r o m a c h e m i c a l s p r o d u c e d by S. c e r e v i s i a e a r e l a c t o n e s . Four and f i v e oxo a c i d s a r e t r a n s f o r m e d by t h i s y e a s t i n t o o p t i c a l l y a c t i v e l a c t o n e s , o x o a c i d e t h y l e s t e r s , and c o r r e s p o n d i n g p - h y d r o x y a c i d e t h y l e s t e r s ( 2 2 ) . Volatile product accumulation kinetics in cultures of Kluyveromyces s t r a i n s i n c l u d e s s h o r t c h a i n a l c o h o l s and e s t e r s such as 2 p h e n y l e t h y l a c e t a t e . These c u l t u r e s t y p i c a l l y have a f r u i t y ,
In Biogeneration of Aromas; Parliment, Thomas H., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1986.
BIOGENERATION OF AROMAS
336 rosey
odor(40).
comparable ferences
were
culture
media
of
the
amounts
the
were favored
as
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of
For
the is
of in
linalool,
a l l
responses the
dif-
to
the
addition
of
derivatives
tyrosine
led
to
in
lower
strains.
of
producing
although
conditions
asparagine
of
qualitatively
quantitative
2-phenylethyl
addition
Increasing
source
was
example,
capable
culture
produced.
nitrogen
compounds
strain-dependent
derivatives
and
Changing
of
investigated,
formation
lactis
citronellol
product
the
the
2-phenylethyl
ug/L.(41).
and
whereas
Kluyveromyces such
range
strains
observed.
strains,
of
the
three
significant
phenylalanine two
Although
within
at
very
altered
temperature increased
the
and
the
mono-terpenes
low
yields
yield
of
50
and
type
concentrations
yield
of
of
citronellol
substantially. Yeasts lated
from
mashed
fruits
scribed The
from ripe
as
amino
the
and
acids of
close
to
present
in
the
aroma
been
reported
to
duce
a
floral
ethyl
esters
rosey
Diplodascus peachy two
of
C.
Molds A
(which
of
the
large In
and
media
such
tract
broth(47).
the
volatile
alcohols, common double
and
bond.
amino
Aspergillus primarily
fungi this
such
volatile and
as
of
the
to
to
strains
the
pro-
presence
intense
glucose
of
is
due
fruity
aroma
media(44).
to
the
The
presence
lactone(45,
odor
of
46).
to
alcohols
originate
the grown
on
l-octene-3-ol,
a
on
or
as
The
components
in
part
wheat
ex-
higher are
of
the
containing
from
the
one
metabolism
valine,
Among meal
the
octenols,
isoleucine,
characteristic
of
natural
malt
principal
octanols
yeasts
substrates,
similar.
pathway.
coarse
the
broth, used
to
sub-
organic
Much out
and
leucine,
Erhlich
and and
hexanols,
unsaturated
as
molds
sources.
are
of
reported
odoriferous
carried
are
fungi
The
are
of
nutrient
cereals
higher
be
been
variety
basidiomycetes
carbohydrates
carbon
butanols,
wide
mushrooms) producing
has
broth,
a
category,
utilize
and
the
such
oryzae
thought
secrete
as
principal
grains
appear
via
de-
has
m i c r o b i a l sources
metabolites.
These
phenylalanine
higher fungi
methyl
acids
were
fruits(42). be
an
liquid
Within
dextrose
fractions
fraction
isoheated
Geotrichum s t r a i n
due
release in
producing fungi
When
secondary
of
that
Hansenula
be
been
Fungi
alcohol
potato
were
odor(43).
yeast
aerobic
butanol,
volatile of
as
fruit
Another
Sporobolomyces
fleshy
on o d o r
aromas
non-heated
and gamma-cis-6-dodecene
general,
rarely
work
fresh,
to
have
fermentation
esters(43).
interesting
predominantly
culture
of
the
produce
thought
from
molds
most
stances (4). acids
melon
substances.
include
to
from
and p i n e a p p l e
and H i g h e r
number
among
are
strains
apple
in
mashed
alcohol
gamma-deca,
odor-active be
a
aroma,
aroma e m a n a t i n g
lactones,
media those the
Oospora genera,
used
substances.
release
and h i g h e r
reminiscent
and
synthetic
being
precursors
G e o t r i c h u m and
strawberries
the
and molds,
substrate
produced
powerful
mushroom
aroma(33). In
many
duce
volatiles
blue
cheese
good
only
aroma
example.
produces
cases,
molds in
the
such
generation Another
characteristic
as
spore by
example
odor
Pénicillium
and
producing stage.
only
certain is on
Trichoderma Methyl
Pénicillium
Pénicillium media
which
species
decumbens allow
pro-
ketone
and is
a
which
sporulation
In Biogeneration of Aromas; Parliment, Thomas H., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1986.
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25.
SCHARPFETAL.
Fermentation Processes
337
to occur. T h i s o r g a n i s m produces as major odor compounds 3o c t a n o n e , p h e n y l e t h y l a l c o h o l , l - o c t e n - 3 - o l and n e r o l i d o l ( 4 ) . C e r a t o c y s t i s s p e c i e s have been s t u d i e d in some d e t a i l for t h e i r a b i l i t y t o produce f r u i t v o l a t i l e s ( 4 8 ) . These organisms grow r e a d i l y in submerged c u l t u r e and most members of t h i s genus p r o d u c e yeast-like cells. M o r e o v e r , t h e y do not r e q u i r e u n u s u a l c u l t u r e conditions(4). A v a r i e t y of d i s t i n c t i v e f r u i t l i k e aromas r a n g i n g from banana t o pear a r e produced by C e r a t o c y s t i s moniliformis depending on the time c o u r s e and c a r b o n and n i t r o g e n s o u r c e in t h e medium(49). F o r example ( T a b l e 3) b a n a n a - l i k e odor was produced when g l u c o s e and u r e a were used as c a r b o n and n i t r o g e n sources, respectively. Canned peach aroma was o b s e r v e d u s i n g g l y c e r o l and urea. C i t r u s aromas were o b s e r v e d when g a l a c t o s e and u r e a were used as substrates, and analysis revealed the presence of monoterpenes such as g e r a n i o l and c i t r o n e l l a l . A l l c u l t u r e s showed the p r e s e n c e of e t h a n o l and s h o r t - c h a i n e s t e r s such as i s o a m y l a c e t a t e , which was s u g g e s t e d t o be d e r i v e d d i r e c t l y from the amino acid leucine. F u r t h e r a n a l y s i s , s u g g e s t e d t h a t t h i s o r g a n i s m began to produce v o l a t i l e s by day 3 o r 4, r e a c h e d a p r o d u c t i o n peak at about day 6, and then stopped p r o d u c t i o n . A d d i t i o n a l studies using v a r i o u s v o l a t i l e s as s o l e c a r b o n s o u r c e s , i n d i c a t e d t h a t the e s t e r s were l o s t by e v a p o r a t i o n , but the e t h a n o l was n e u t r a l i z e d by t h e organism(49). Monoterpene p r o d u c t i o n by t h i s s p e c i e s has been found to f o l l o w t h e mevalonate pathway a f t e r depletion of the nitrogen source(50). This is t y p i c a l of secondary metabolite production. G e r a n i o l is the f i r s t compound t o a p p e a r , d e c r e a s i n g a f t e r two d a y s . Citronellol, n e r o l , g e r a n i o l , and n e r a l appear a f t e r the second d a y , and l i n a l o o l and a l p h a - t e r p i n e o l do not appear u n t i l the f o u r t h d a y . Some v o l a t i l e p r o d u c t s accumulate at s i g n i f i c a n t l e v e l s o n l y at s p e c i f i c s t a g e s in the l i f e c y c l e s of m i c r o o r g a n i s m s . T h i s may be due in p a r t t o t o x i c i t y of m e t a b o l i t e s w h i c h , when t h e y r e a c h t h r e s h o l d l e v e l s in the c u l t u r e m e d i a , i n h i b i t t h e o r g a n i s m . For example, S c h i n d l e r and Bruns(51) found t h a t C e r a t o c y s t i s v a r i o s p o r a is inhibited by higher concentrations of its own terpene metabolites. They were a b l e t o s i g n i f i c a n t l y improve y i e l d s of t h e s e p r o d u c t s by t r a p p i n g the end p r o d u c t s on r e s i n s . A fungus w i d e l y d i s t r i b u t e d in the s o i l , T r i c h o d e r m a v i r i d e , p r o d u c e s an i n t e r e s t i n g compound w i t h a c o c o n u t , peachy aroma in a n o n - a g i t a t e d l i q u i d medium c o n t a i n i n g p o t a t o e x t r a c t and s a l t s ( 5 2 ) . A f t e r t h r e e t o f o u r days c u l t i v a t i o n , the c u l t u r e s p o r u l a t e s r e l e a s i n g the m e t a b o l i t e 6 - p e n t y l - a l p h a - p y r o n e . The maximum l e v e l r e p o r t ed, however, is 0.17 g r a m / L . F u n g i a r e v e r y a d a p t a b l e t o extreme c u l t u r e c o n d i t i o n s and by c h a n g i n g the c u l t u r e c o n d i t i o n s the p r o d u c t i o n of s e c o n d a r y metabol i t e can be s t i m u l a t e d o r r e p r e s s e d . F o r example, L e n t i n u s l e p i d u s (Fr.) when c u l t u r e d on a s p a r a g i n e as the sole nitrogen source produces p r i m a r i l y c i n n a m i c a c i d d e r i v a t i v e s . A f t e r t h r e e weeks, a d d i t i o n a l compounds such as the h i g h e r a l c o h o l s , 1 - o c t a n o l and 1decanol appear. However, when c u l t u r e d on p h e n y l a l a n i n e as the s o l e n i t r o g e n s o u r c e , it p r o d u c e d a h i g h l e v e l of sesquiterpenes, in a d d i t i o n to c i n n a m a t e s , which r e s u l t e d in an a r o m a t i c - f r u i t y odor(53).
In Biogeneration of Aromas; Parliment, Thomas H., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1986.
BIOGENERATION OF AROMAS
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338
Table 3.
V o l a t i l e s Produced by Ceratocystis Moniliformis CHEMICALS IDENTIFIED
CARBON SOURCE
NITROGEN SOURCE
Dextrose
Urea
F r u i t y , banana
Acetate Esters, ethanol
Dextrose
Leucine
F r u i t y , o v e r - r i p e , banana
Isoamyl
Galactose
Urea
C i t r u s , g r a p e f r u i t , lemon
Monoterpenes, ethanol
Corn
Urea
Cantaloupe, banana
Dextrose
Glycine
P i n e a p p l e , lemon, sweet
Dextrose
Methionine
Weak p o t a t o
Glycerol
Urea
Canned p e a r , p e a c h
Starch
AROMA
tropical
acetate, ethanol
flower
Decalactones,
From L a n z a e t a l . (49)
In Biogeneration of Aromas; Parliment, Thomas H., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1986.
ethanol
25. SCHARPFETAL.
Fermentation Processes
339
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The p r o d u c t i o n o f b e n z e n o i d compounds such as m e t h y l b e n z o a t e s and s a l i c y l a t e s has been n o t e d in s p e c i e s of f u n g i b e l o n g i n g t o the genus P h e l l i n u s ( 5 4 ) . P y r a z i n e s have been r e p o r t e d t o be p r e s e n t in c u l t u r e s of S e p t o r i a s p e c i e s ( 5 5 ) . S p e c i f i c M i c r o b i a l T r a n s f o r m a t i o n s on D e f i n e d M e d i a . V o l a t i l e s may be produced from p r e c u r s o r s which r e p r e s e n t the s o l e s o u r c e of c a r bon. The m i c r o o r g a n i s m s s e l e c t e d t o a c c o m p l i s h t h e s p e c i f i c b i o t r a n s f o r m a t i o n may n o t grow on such a s u b s t r a t e . A s u f f i c i e n t mass of the c e l l s may have t o be o b t a i n e d and t h e n the p r e c u r s o r i n t r o duced i n t o the culture in small q u a n t i t i e s . In t h i s way the microorganism is "forced" to carry out the "targeted" bioconversion. In general, microbial reactions offer the following supplements t o c h e m i c a l s y n t h e s e s : 1. A t t a c k on m o l e c u l a r p o s i t i o n s n o t a f f e c t e d by c h e m i c a l methods (because the p o s i t i o n s cannot be s u f f i c i e n t l y a c t i v a t e d or they r e q u i r e a number o f i n t e r m e d i a t e s t e p s b e f o r e t h e y w i l l react)(56). 2. S t e r e o s p e c i f i c i n t r o d u c t i o n o f oxygen f u n c t i o n s o r o t h e r s u b s t i t u e n t s (or a l t e r a t i o n o f such f u n c t i o n s w i t h t h e p o s s i b l e f o r m a t i o n of o p t i c a l l y a c t i v e c e n t e r s ) ( 5 6 ) . 3. C o m b i n a t i o n of m u l t i p l e r e a c t i o n s i n t o one f e r m e n t a t i o n s t e p , (can be programmed t o o c c u r in a s p e c i f i c sequence w i t h a suitable microorganism)(56). 4. Conditions for microbial reactions are mild (since many volatiles are sensitive to heat, this is a real advantage)(56). 5. L a r g e c e l l numbers and h i g h r a t e s o f growth may a l l o w c e r t a i n m i c r o o r g a n i s m s t o be f o r c e d to s u s t a i n unique r e a c t i o n s . 6. Low r e a c t i o n r a t e s can be overcome by the sheer number o f i n d i v i d u a l c e l l s and the ease of p r o b i n g m e t a b o l i c pathways by environmental manipulation. The list of known m i c r o b i a l transformations of defined chemical.substrates has grown c o n s i d e r a b l y s i n c e 1960. Kieslich (56) has d e v e l o p e d an e x t e n s i v e c o m p i l a t i o n o f t h e s e r e a c t i o n s which has become a v a l u a b l e r e f e r e n c e f o r f e r m e n t a t i o n t e c h n o l o g i s t s . The t r a n s f o r m a t i o n s have been c l a s s i f i e d by s t r u c t u r a l c l a s s by K i e s l i c h r a n g i n g from a l i c y l i c s t o p e p t i d e s . Many of the c h e m i c a l c l a s s e s a r e r e l e v a n t t o the o b j e c t i v e of p r o d u c i n g v o l a t i l e s by m i c r o b i a l conversions. M i c r o b i a l c o n v e r s i o n s from K i e s l i c h s c o m p i l a t i o n which c o u l d be u t i l i z e d in t h e p r o d u c t i o n of v o l a t i l e o d o r a n t s and t a s t a n t s are(56): 1. Oxidation. O x i d a t i o n of a r o m a t i c a l c o h o l s t o c o r r e s p o n d i n g aldehydes; Pénicillium, Pseudomonas and enzymes from Caldariomyces sp(57). have t h e a b i l i t y to convert benzyl, c i n n a m y l and o t h e r a l c o h o l s to the c o r r e s p o n d i n g a l d e h y d e s . 2. Reduction. A r o m a t i c a l d e h y d e s can be e f f e c t i v e l y r e d u c e d t o t h e i r c o r r e s p o n d i n g a l c o h o l s by m i c r o o r g a n i s m s . 3. Hydrolytic Reactions. Microorganisms can selectively hydrolyze various e s t e r s . For example, certain bacterial s t r a i n s can h y d r o l y z e s e l e c t e d 1-menthol e s t e r s such as t h e f o r m a t e s , a c e t a t e s and c a p r o a t e s . 1
In Biogeneration of Aromas; Parliment, Thomas H., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1986.
340
BIOGENERATION O F A R O M A S
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4.
Dehydration Reactions. A l p h a - t e r p i n e o l can be formed by t h e d e h y d r a t i o n of c i s - t e r p i n h y d r a t e by B r e v i b a c t e r i u m s t r a i n s . 5. Degradation Reactions. Oxidative decarboxylations of amino a c i d s s e r v e as a good example. S c h i z o p h y l l u m commune is c a p a b l e of d e g r a d i n g p h e n y l a l a n i n e t o p h e n y l a c e t i c a c i d as w e l l as other a c i d s . 6. F o r m a t i o n o f New CC Bond. These r e a c t i o n s , such as the f o r m a t i o n of c y c l o h e x a n e r i n g s from t e r p e n e s , can be a c c o m p l i s h e d by m i c r o o r g a n i s m s . Pseudomonas and P é n i c i l l i u m sp. are c a p a b l e of f o r m i n g menthol from c i t r o n e l l a l . Over the p a s t 20 y e a r s , r e s e a r c h has uncovered many m i c r o b i a l t r a n s f o r m a t i o n s of the t e r p e n o i d s . Terpenes a r e i m p o r t a n t c o n s t i t u e n t s of f l a v o r s and f r a g r a n c e s , and can be the c e n t e r of a wide variety of microbial hydroxylations, oxidations, reductions, degradation and rearrangement reactions. See Ciegler(58), Wood(59), Collins(47), and S c h i n d l e r and Schmid(60) for separate r e v i e w s of the b i o l o g i c a l t r a n s f o r m a t i o n of n o n - s t e r o i d a l t e r p e n e s . S c a l e - U p of M i c r o b i a l Processes f o r V o l a t i l e Production M i c r o b i a l Sources. In many c a s e s , s c r e e n i n g f o r the m i c r o b i a l p r o d u c t i o n o f v o l a t i l e s can be a c h i e v e d by s e l e c t i n g pure c u l t u r e s of m i c r o o r g a n i s m s from p u b l i c c o l l e c t i o n s such as the American Type C u l t u r e C o l l e c t i o n (ATCC). The chances o f o b t a i n i n g an e f f e c t i v e culture can o f t e n be improved by s e l e c t i n g organisms known to p e r f o r m the d e s i r e d t y p e s of r e a c t i o n s . Another source for microorganisms is the isolation of appropriate strains from the environment. Here one selects organisms by e n r i c h m e n t techniques from a i r , soils, and water s o u r c e s such as l a k e s and streams and the s o i l s and s u r r o u n d i n g s o f plants which produce the substrate to be transformed. The e n v i r o n m e n t a l sample is i n c u b a t e d in a growth medium c o n t a i n i n g t h e s u b s t r a t e which s e r v e s as the s o l e c a r b o n s o u r c e . The m i c r o o r ganisms i s o l a t e d a r e t h e n "screened" by a l l o w i n g them t o grow in o r on a p p r o p r i a t e media u s i n g s t a n d a r d m i c r o b i o l o g i c a l t e c h n i q u e s . S c r e e n i n g Program. Small s c a l e fermentations or biotransformations t y p i c a l l y r a n g i n g from 10-100 ml a r e i n i t i a l l y c a r r i e d out in s m a l l f l a s k s c a l l e d "shake f l a s k s " . I n c u b a t i o n s a r e c a r r i e d out in i n c u b a t o r shakers which p r o v i d e suboptimum a e r a t i o n and p r e c i s e temperature control. Once an e f f e c t i v e m i c r o o r g a n i s m has been i d e n t i f i e d from s c r e e n i n g s t u d i e s , s c a l e - u p can be u n d e r t a k e n f i r s t in l a b o r a t o r y f e r m e n t o r s which have e f f i c i e n t s t i r r i n g and a e r a t i o n c a p a b i l i t i e s . The c a p a c i t y of t h e s e f e r m e n t o r s t y p i c a l l y range from 3-10 liters. Here one s t u d i e s a d d i t i o n a l o p e r a t i n g parameters which can a f f e c t m i c r o b i a l m e t a b o l i s m and the p r o d u c t i o n o f v o l a t i l e c h e m i c a l s . The pH o f the media must be m o n i t o r e d a n d , in many c a s e s , h e l d constant. Temperatures must be c a r e f u l l y c o n t r o l l e d d u r i n g ferment a t i o n t o maximize y i e l d s . The n a t u r e of the media, such as c a r b o n and n i t r o g e n s o u r c e s , d i r e c t l y d e t e r m i n e s the q u a l i t y of the odor r e l e a s e d and the range o f secondary m e t a b o l i t e s p r o d u c e d . O p t i m i z a t i o n of the p r o d u c t i o n of v o l a t i l e s must a l s o t a k e i n t o account t h e p h y s i o l o g i c a l s t a t e of t h e m i c r o o r g a n i s m s .
In Biogeneration of Aromas; Parliment, Thomas H., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1986.
For
pilot
fermentations
would or
scale
are
Production. even
range
in
common
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main
method
of
component When p u r e
aseptically. operated the
under
10,000
as
of
producing
primary
the
in
media
cultures aseptic
they
are
the
and
fermentations foreign
desired
state are
tens
volume fermenta-
now
the
most
metabolites. is
The
water.
must
sterilized
If
the
to
high
proteins.
solid
secondary
be
compounds
compared
for
plant
scale.
volatile
fermentations
must
pilot
liter
as
food
War I I
and
used,
over-run
or
replaced
these
media
for
gallons
World
conditions.
can
20-150
liters
antibiotics
fermentations after
Thus,
culture,
such
compounds,
the
fermenters to
countries
of
at
thousands
culture
western
volatile
out
scale 1,000
of
products
Submerged
of
carried
from
hundreds
fermentation tions
production
usually
Production
normally
341
Fermentation Processes
SCHARPFETAL.
25.
be
and
carried
the
organisms
culture
out
fermenter contaminate
or
destroy
the
product. Selection At
the
is
of
Feasible
present
more
of
Although
the
been
variety 1.
time, an
metabolic
to
of
the
in
yields.
microorganisms the
no
can
exceed ary
from
the
the
by
slower
energy
for
Product often in
in
the
a
can
to
the
and be
and
or only
cases
the
biomass,
with
end-products can
substrates and
cannot
are
or in
of
volatile
second-
inhibitory
some
cases
finished
by
a
oxygen
large
viscous
be
product
cost
and
the
increased
organisms. (such
as
molds)
properties
broths
to
organisms
longer
may
maintain
of
require
growth
and
can the more prod-
cost. volatiles
concentration
quantity broths
recovery.
The
transfer
production of low
in
the
unwanted
and a e r a t i o n
The
producing
fungi.
microorganisms
and
increases
lost
organic organism
stripping
Highly
in very
trace
specific
some
CO^
This
greater
Some
fermentation
extraction products
the
agitation
Recovery.
only
reports
In
toxicological
higher
contamination
This
in For
Many
Many
growing
broth.
results
product
a
broth.
rheological
yields.
to
routes.
to
intrinsic
Morphology.
fermentation
been
due
energetics
volatile
toxic
Times.
time, of
produced
typically
Many
be
continuous
the
uct
can
fermentation
the
is
product.
with
are
affect
have
have
unfavorable
producing organisms.
Fermentation
possibility
reality.
production
This
media.
concentration.
Long
Organism
are
to
degraded
Toxicity.
the
fermentation
5.
of
metabolites
minimized
4.
completely
threshold on
due
culture
terpenoids
effects
microorganisms
processes
processes.
literature
be
accumulation as
few
metabolic
of
Substrate/Product such
by
commercial
volatile
Most v o l a t i l e s
difficult
substrate
3.
practiced
amounts
chemicals,
to
a
difficulties:
milligrams/liter
2.
leading
Low p r o d u c t inherently
volatiles than
microorganisms,
commercially
by
of
curiosity
events
many
technical
Routes
generation
academic
described
scaled-up
Production
of
water.
often Due
fermentor
to
of
by a
fermentation
water
Components
present their
soluble present
problems
volatility,
off-gasses.
In Biogeneration of Aromas; Parliment, Thomas H., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1986.
for some
342 6.
BIOGENERATION O F A R O M A S
Product Mixes. Recovered v o l a t i l e s some of which may sensory p r o p e r t i e s of the removed.
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Economics of P r o d u c i n g
volatiles may be mixtures have d e l e t e r i o u s e f f e c t s on finished product and must
V o l a t i l e Chemicals
by
of the be
Fermentation
The u l t i m a t e c r i t e r i o n f o r the p r o d u c t i o n o f any s p e c i a l t y c h e m i c a l is economics. A l t h o u g h f e r m e n t a t i o n may appear t o be an a t t r a c t i v e r o u t e t o t h e p r o d u c t i o n o f v o l a t i l e s , s e v e r a l f a c t o r s can l i m i t t h e commer c i a l i z a t i o n of t h i s a p p r o a c h : 1. I n t r i n s i c a l l y low p r o d u c t y i e l d s . 2. R e l a t i v e l y low market volumes f o r p r o d u c t s which c r e a t e u n f a v o r a b l e economies of s c a l e . 3. High c a p i t a l c o s t s a s s o c i a t e d w i t h c r i t i c a l c o n t r o l & a s e p s i s requirements. IFF has been e v a l u a t i n g the p r o d u c t i o n of s e v e r a l f l a v o r mate r i a l s by f e r m e n t a t i o n . T a b l e 4 summarizes y i e l d , market p r o j e c t i o n , and c o s t s f o r two v o l a t i l e m a t e r i a l s , A & B. Based on a 5,000 L. f e r m e n t a t i o n s c a l e , t h e l o w e s t p r o j e c t e d c o s t of v o l a t i l e A is $800/kg. T h i s is due t o r e l a t i v e l y low y i e l d s (3g/L) and p r o j e c t i o n s f o r low volumes. A l t h o u g h t h e economics f o r v o l a t i l e Β are more f a v o r a b l e due t o h i g h y i e l d and g r e a t e r market demand, t h e y fall f a r s h o r t of the economics achieved f o r two other food a d d i t i v e s and f l a v o r i n g m a t e r i a l s , MSG and c i t r i c a c i d , which by c o n t r a s t , a r e o b t a i n e d at c o n s i d e r a b l y h i g h e r y i e l d s and e n j o y much greater use(60). A l t h o u g h P e n i c i l l i n G has y i e l d s comparable t o those of the volatiles, production volumes result in greater economies o f s c a l e and more f a v o r a b l e c o s t s . A l t h o u g h the economics f o r f e r m e n t a t i o n d e r i v e d v o l a t i l e s may appear t o be d i s c o u r a g i n g , c e r t a i n f a c t o r s may s t i l l make t h e e x e r c i s e a t t r a c t i v e in some c a s e s . These i n c l u d e : 1. Some fermentation-derived products may not be readily a v a i l a b l e from o t h e r b i o l o g i c a l o r c h e m i c a l s o u r c e s . 2. Some c h e m i c a l s d e r i v e d from f e r m e n t a t i o n may have h i g h f l a v o r o r odor impact w i t h s u f f i c i e n t l y low use l e v e l s t o j u s t i f y the cost. U l t i m a t e l y the f i n a l d e c i s i o n t o c o m m e r c i a l i z e w i l l be t h e r e s u l t of a t r a d e - o f f between economics, f u n c t i o n a l i t y , u n i q u e n e s s of odor and t a s t e , and consumer demands. A h i g h e r p r i c e can be c a r r i e d by a c h e m i c a l which has a unique e f f e c t on a f i n i s h e d f l a v o r or f r a g r a n c e . Large
S c a l e P r o d u c t i o n o f V o l a t i l e S u b s t a n c e s by
Fermentation
In s p i t e of u n f a v o r a b l e economics and t e c h n i c a l problems, s e v e r a l f l a v o r i n g m a t e r i a l s and i n t e r m e d i a t e s have been produced on a l a r g e s c a l e by f e r m e n t a t i o n . Fermentation d e r i v e d n a t u r a l c a r b o x y l i c a c i d s are important to t h e f l a v o r i n d u s t r y f o r use in d a i r y and sweet f l a v o r s and as sub s t r a t e s f o r the p r o d u c t i o n of n a t u r a l e s t e r s . A p r o c e s s has been developed f o r t h e p r o d u c t i o n o f b u t y r i c a c i d which u t i l i z e s the a n a e r o b i c c o n v e r s i o n o f d e x t r o s e t o b u t y r i c a c i d by the b a c t e r i u m
In Biogeneration of Aromas; Parliment, Thomas H., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1986.
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25. SCHARPFETAL.
343
Fermentation Processes
Clostridium butyricum(62). Maximum y i e l d s o b t a i n e d were 1.2% in the medium r e p r e s e n t i n g a 40% sugar c o n v e r s i o n . B l u e cheese f l a v o r s have been p r e p a r e d v i a submerged c u l t u r e fermentations in a sterile m i l k - b a s e d medium u s i n g Pénicillium roqueforti(63). The f e r m e n t a t i o n s a r e c o n d u c t e d under p r e s s u r e w i t h low a e r a t i o n r a t e s w i t h o p t i m a l f l a v o r p r o d u c t i o n o c c u r r i n g from 2472 h o u r s . S i m i l a r l y , K o s i k o w s k i and J o l l y ( 6 4 ) p r e p a r e d b l u e cheese f l a v o r s from the f e r m e n t a t i o n of m i x t u r e s of whey, food f a t , salt and water by roqueforti. Dwivedi and K i n s e l l a ( 6 5 ) d e v e l o p e d a c o n t i n u o u s submerged f e r m e n t a t i o n o f P^ r o q u e f o r t i f o r p r o d u c t i o n of b l u e cheese f l a v o r . Among the amino a c i d s , L - g l u t a m i c a c i d can enhance o r improve the f l a v o r o f f o o d s . G l u t a m i c a c i d is p r o d u c e d v i a f e r m e n t a t i o n directly from sugar using organisms such as Corynebacterium glutamicum and B r e v i b a c t e r i u m f l a v u m . ( 6 6 ) . The s o - c a l l e d s t a r t e r d i s t i l l a t e s used by the d a i r y i n d u s t r y a r e now produced on a commercial s c a l e from l a c t i c a c i d c u l t u r e s . These d i s t i l l a t e s in which 70% of the s u b s t r a t e is converted to d i a c e t y l have been p a t e n t e d ( 6 7 ) and a r e used t o i m p a r t a b u t t e r y t a s t e to e d i b l e o i l s . They a r e m a n u f a c t u r e d by the steam d i s t i l l a t i o n of c u l t u r e s o f b a c t e r i a grown on a medium o f skim m i l k f o r t i fied w i t h 0.1% c i t r i c acid. Organisms used a r e Streptococcus lactis, S. c r e m o r i s , S. l a c t i s subsp. d i a c e t y l a c t i s , Leuconostoc c i t r o v o r u m and dextranicum. D i a c e t y l comprises 80-90% o f the f l a v o r compounds in the aqueous d i s t i l l a t e but is p r e s e n t at o n l y 10-100 ppm. Farbood and Willis(68) in a recent patent application disclosed a process f o r p r o d u c t i o n of optically active alphahydroxy decanoic acid ( gamma-decalactone) by growing Yarrowia l i p o l y t i c a on c a s t o r o i l as a s o l e s o u r c e of c a r b o n . T h i s is a good example o f a commercial a p p l i c a t i o n o f a v o l a t i l e c h e m i c a l produced by a m i c r o o r g a n i s m . Y i e l d s of up t o 6 grams p e r l i t e r c u l t u r e media were o b t a i n e d making t h i s a p r o m i s i n g i n d u s t r i a l f e r m e n t a t i o n .
Table 4.
Economics of Fermentation Products YIELD (gm/1)
PRODUCT
MARKET VOL. (kg/yr)
PRICE ($/kg)
Volatile A
3
200
800
Volatile Β
20
2,000
100
80-100
22,000
2
120-150
180,000,000
1-2
10-15
1,250,000
42
MSG
1
Citric Acid
1
Penicillin G
1
From Bartholomew & Reisman (61)
In Biogeneration of Aromas; Parliment, Thomas H., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1986.
344
BIOGENERATION OF AROMAS
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Conclusion The agricultural production of flavor and fragrance materials has several disadvantages, including variation in consistency and quali ty, and dependency on climatic, seasonal, geographic, and even political factors. The microbial production of flavor and fragrance materials may compliment or offer an alternative to traditional sources of these materials. Fermentation may be particularly suited to the production of unique, highly intense character impact components, i.e., substances that can potentiate the aroma and flavor of fruits, dairy and other flavors at low levels ( 100 ppm in the finished flavor). However, technical improvements in fermentation processes will have to be made to improve product costs and stimulate use. These include: 1. Better understanding of underlying microbial metabolism. 2. Increase in product yields. 3. Development of more efficient product recovery methods. 4. Search for a wider variety of microorganisms and low-cost substrates. The progress that is being made in applying fermentation tech niques to the production of volatile materials is encouraging. Several products are being actively pursued by industry and it is hoped new results will be available by the time the next symposium is held. Literature Cited 1. 2. 3. 4.
5. 6. 7. 8. 9. 10. 11. 12. 13.
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RECEIVED May 5, 1986
In Biogeneration of Aromas; Parliment, Thomas H., et al.; ACS Symposium Series; American Chemical Society: Washington, DC, 1986.