Document not found! Please try again

Heavy Duty Diesel Exhaust Particles during ... - ACS Publications

Oct 13, 2016 - Heavy Duty Diesel Exhaust Particles during Engine Motoring Formed by Lube Oil Consumption. Panu Karjalainen,. †. Leonidas Ntziachrist...
0 downloads 0 Views 1MB Size
Subscriber access provided by RYERSON UNIV

Article

Heavy duty diesel exhaust particles during engine motoring formed by lube oil consumption Panu Karjalainen, Leonidas Ntziachristos, Timo Murtonen, Hugo Wihersaari, Pauli Simonen, Fanni Myllari, Nils-Olof Nylund, Jorma Keskinen, and Topi Rönkkö Environ. Sci. Technol., Just Accepted Manuscript • DOI: 10.1021/acs.est.6b03284 • Publication Date (Web): 13 Oct 2016 Downloaded from http://pubs.acs.org on October 17, 2016

Just Accepted “Just Accepted” manuscripts have been peer-reviewed and accepted for publication. They are posted online prior to technical editing, formatting for publication and author proofing. The American Chemical Society provides “Just Accepted” as a free service to the research community to expedite the dissemination of scientific material as soon as possible after acceptance. “Just Accepted” manuscripts appear in full in PDF format accompanied by an HTML abstract. “Just Accepted” manuscripts have been fully peer reviewed, but should not be considered the official version of record. They are accessible to all readers and citable by the Digital Object Identifier (DOI®). “Just Accepted” is an optional service offered to authors. Therefore, the “Just Accepted” Web site may not include all articles that will be published in the journal. After a manuscript is technically edited and formatted, it will be removed from the “Just Accepted” Web site and published as an ASAP article. Note that technical editing may introduce minor changes to the manuscript text and/or graphics which could affect content, and all legal disclaimers and ethical guidelines that apply to the journal pertain. ACS cannot be held responsible for errors or consequences arising from the use of information contained in these “Just Accepted” manuscripts.

Environmental Science & Technology is published by the American Chemical Society. 1155 Sixteenth Street N.W., Washington, DC 20036 Published by American Chemical Society. Copyright © American Chemical Society. However, no copyright claim is made to original U.S. Government works, or works produced by employees of any Commonwealth realm Crown government in the course of their duties.

Page 1 of 26

Environmental Science & Technology

1

Heavy duty diesel exhaust particles during engine

2

motoring formed by lube oil consumption

3

Panu Karjalainen1, Leonidas Ntziachristos1,*, Timo Murtonen2, Hugo Wihersaari1, Pauli

4

Simonen1, Fanni Mylläri1, Nils-Olof Nylund2, Jorma Keskinen1, Topi Rönkkö1

5

1

Aerosol Physics Laboratory, Department of Physics, Tampere University of Technology, P.O.

6 7

Box 692, 33101 Tampere, Finland 2

VTT Technical Research Centre of Finland Ltd., P.O. Box 1000, 02044 VTT, Espoo, Finland

8 9 10

*Corresponding author. Email: [email protected], tel: +30 23 10 99 60 03, fax: +30 23 10 99 60 12

11

ACS Paragon Plus Environment

1

Environmental Science & Technology

Page 2 of 26

12

ABSTRACT

13

This study reports high numbers of exhaust emissions particles during engine motoring. Such

14

particles were observed in the exhaust of two heavy duty vehicles with no diesel particle filter

15

(DPF), driven on speed ramp tests and transient cycles. A significant fraction of these particles

16

was non-volatile in nature. The number-weighted size distribution peak was below 10 nm when a

17

thermodenuder was used to remove semivolatile material, growing up to 40 nm after semivolatile

18

species condensation. These particles were found to contribute to 9-13% of total particle number

19

emitted over a complete driving cycle. Engine motoring particles originated from lube oil and

20

evidence suggests that these are of heavy organic or organometallic material. Particles of similar

21

characteristics have been observed in the core particle mode during normal fired engine

22

operation. Their size and chemical character has implications primarily on the environmental

23

toxicity of non-DPF diesel and, secondarily, on the performance of catalytic devices and DPFs.

24

Lube oil formulation measures can be taken to reduce the emission of such particles.

25

KEYWORDS

26

particulate emissions; diesel emissions; lube oil; core mode; nucleation mode

27

ACS Paragon Plus Environment

2

Page 3 of 26

28

Environmental Science & Technology

TOC / ABSTRACT ART

29 30

ACS Paragon Plus Environment

3

Environmental Science & Technology

31

Page 4 of 26

INTRODUCTION

32

Diesel exhaust aerosol emissions have been in detail studied since at least the late 1970s.1 Over

33

these years, exhaust particle physical and chemical characteristics from a variety of vehicle and

34

engine types operating on different fuels have been measured around the world. In parallel,

35

health studies have revealed the association of untreated diesel exhaust with short-term2 and

36

long-term3 health effects in humans. The collective efforts from thousands of scientists and

37

researchers around the world, together with the solutions achieved by engineers in the

38

development side and policy makers in the regulatory front, have brought significant

39

improvements to emissions control, including engine technology measures, stringent fuel quality

40

specifications, and enhanced methods of monitoring real-world particulate matter (PM)

41

emissions. Undoubtedly though, the breakthrough in diesel particle emissions control has been

42

achieved with the commercialization of the diesel particle filter (DPF). DPFs effectively filter the

43

exhaust gas before it is emitted to the atmosphere and have been shown to lead to real-world

44

reductions of at least ~90% in PM mass emissions4 and 66% reduction in total particle number

45

(PN)5, compared to typical pre-DPF levels. Heavy duty engines equipped with DPF and

46

complying with the US2010 standards were reported to emit two orders of magnitude less mass

47

and number of total particles compared to pre-DPF ones in a comprehensive laboratory study.6

48

DPFs have also been shown to result to very low non-volatile particle (soot) emissions.7, 8 Most

49

importantly, recent studies demonstrated the potential of DPFs to reduce health effects9 and

50

revealed the positive impacts of DPF-equipped vehicles to air quality.10

51

Current emission limits in regions like China, India and Latin America still do not mandate the

52

use of DPFs in new vehicles.11 Understanding and monitoring emissions from vehicles without

53

DPFs is still necessary in these regions. Even in countries with world-class emission standards,

ACS Paragon Plus Environment

4

Page 5 of 26

Environmental Science & Technology

54

DPF equipped vehicles only correspond to a fraction of the fleet. In 2015, only about one third of

55

the truck fleet was equipped with DPFs in US9 and 10% of the fleet in the EU.12 As the average

56

service life of a heavy duty diesel (HDD) vehicle is in the excess of 20 years both in US13 and

57

the EU12, non-DPF diesel exhaust emissions will continue to be a dominant PM source in the

58

future. In EU, this is what projections show until at least 2035.14 PM control measures for

59

existing vehicles are therefore still necessary.

60

PM characteristics at the inlet of catalytic aftertreatment devices and DPFs have implications

61

on long-term performance and durability. Soot load in the DPF is continuously (passive systems)

62

or periodically (active systems) oxidized in a process known as regeneration. The frequency of

63

active regenerations mostly depends on the soot loading of the filter. Regenerations become

64

more frequent as the vehicle ages, both because engine out soot emissions deteriorate with time

65

but also because the DPF effective volume decreases by ash layers formed in the DPF channels.

66

Ash layers mostly form due to accumulation of lube oil residues or additives which are not

67

eliminated during regenerations. DPF ash accumulation increases fuel consumption by

68

increasing the average backpressure levels in the exhaust and by increasing regeneration

69

frequency due to the smaller DPF effective volume. Some of the ash components, like P or Ca

70

are known catalyst poisons hampering selective catalytic reduction (SCR) and diesel oxidation

71

catalyst (DOC) performance.15

72

A previous study16 reported a significant number of ash and semivolatile particles formed

73

during engine motoring. These particles mostly resided in the sub-20 nm size range while a

74

significant fraction was still observed below 7 nm. Because of their small size and often metallic

75

character, these particles potentially pose a direct environmental and health risk. For example,

76

nanometer-sized magnetite particles associated to combustion have recently been observed in

ACS Paragon Plus Environment

5

Environmental Science & Technology

Page 6 of 26

77

human brain samples.17 Moreover, such non-volatile nanoparticles are linked to various

78

ecotoxicity endpoints.18, 19 But even for DPF vehicles, such particles may potentially contribute

79

to ash formation in the DPF thus compromising the environmental performance, including

80

increased fuel consumption and DPF regeneration frequency, of the vehicle. In this paper we

81

study the characteristics of these particles from controlled experiments on two HDD vehicles

82

with the objective to improve our understanding on how to reduce their direct and indirect

83

environmental impacts.

84

EXPERIMENTAL

85

Vehicles, fuel and lubricant oil. The test vehicles included a local delivery Euro IV truck (2007

86

model year, 879 thousand km) and a Euro III city bus (2005 model year, 997 thousand km) in

87

operation at the Helsinki Metropolitan area. The vehicles were not equipped with DPF but they

88

were both fitted with exhaust gas recirculation (EGR) and the truck was also equipped with an

89

oxidation catalyst (Table S1 in supplemental information – SI). Vehicles of such specifications

90

are common in local transportation and, usually, older busses like the one tested here are used to

91

increase service capacity during rush hours. Commercially available diesel fuel with less than

92

10 ppm sulfur and a typical market-grade lube oil (10W-40) were used in all tests for both

93

vehicles. A sample of the oil used in the bus was analyzed for residues after testing (more info in

94

SI).

95

Testing pattern. Chassis dynamometer measurements were conducted over repetitive cycles of

96

acceleration, steady speed driving, deceleration, and steady speed driving at lower speed. The

97

lower speed was 20 km/h, and the higher one was either 40 km/h or 80 km/h in different cycles.

98

Steady speed driving lasted for 30 s, and acceleration ramps were executed with an average load

ACS Paragon Plus Environment

6

Page 7 of 26

Environmental Science & Technology

99

of 70-90% of maximum engine load. Deceleration ramps were performed by the engine braking

100

the vehicle, without applying wheel brakes or any exhaust throttling. The dynamometer tractive

101

resistance was adjusted to represent half-full vehicle loading. Tests over the World Harmonized

102

Vehicle Cycle (WHVC) were also performed for comparison. Recordings and more details on

103

the cycles executed are given in the SI.

104

Exhaust sampling and instrumentation. Particle samples were collected following partial

105

dilution sampling, directly in the exhaust line, with a primary dilution ratio of 12:1. Removal of

106

aerosol volatile material was conducted in some tests using a thermodenuder (TD) operating at

107

265ºC. Particle concentration was measured by three parallel condensation particle counters with

108

cutpoints at 2.5 nm, 7 nm, and 23 nm, respectively. An EEPS (TSI, Inc.) provided real-time size

109

distributions. Individual particle characterization and elemental speciation was conducted by

110

observing individual particles by transmission electron microscope (TEM) combined with energy

111

dispersive X-ray spectrometry (EDS). Several engine operation parameters were also extracted

112

using the SAE J1939 communication protocol. SI presents more details on the experimental

113

setup implemented.

114

RESULTS

115

Figure 1 shows a 200 s long emission recording of two consecutive 20-40 km/h speed ramps of

116

the truck. The top panel shows that fuel rate scales with vehicle speed and the highest values are

117

reached during acceleration. At decelerations, the fuel delivery is interrupted and the engine is

118

motored by vehicle inertia, thus braking the vehicle without application of the wheel brakes. The

119

three following panels in Figure 1 show particle number emission rates and size distributions

120

with and without the use of the TD. The concentration practically in all sizes and regardless of

ACS Paragon Plus Environment

7

Environmental Science & Technology

Page 8 of 26

121

the use of the TD follows the fuel rate profile when the engine is fired, with accelerations leading

122

to highest concentrations followed by steady speed driving at 40 km/h and then 20 km/h. The

123

distribution in these cases shows a distinct soot mode peak in the range of 40-80 nm, a range

124

typically expected from in-cylinder fuel combustion, and, occasionally, a second peak of sub-

125

20 nm particles.

ACS Paragon Plus Environment

8

Page 9 of 26

Environmental Science & Technology

126 127

Figure 1. Truck operation and particle emissions over two 40-20 km/h speed ramps. The top

128

panel shows vehicle speed and fuel rate to the engine, the second panel from top shows particle

129

number traces with and without use of TD and the two remaining panels show EEPS particle size

130

spectra, again with and without TD use.

ACS Paragon Plus Environment

9

Environmental Science & Technology

Page 10 of 26

131 132

The scaling of particle concentration with fuel rate is lost during decelerations. Braking from

133

40 km/h to 20 km/h initially leads to a local peak of particle number, especially when no TD is

134

used. This finding confirms the observation first made by Rönkkö et al.16 on new particle

135

formation during engine motoring events. Particle number drops with time over the 20 s period

136

that the deceleration lasts and, when no TD is used, gradually reaches the concentration level at

137

20 km/h, despite no fuel has been delivered to the engine during the entire deceleration period.

138

The particle size distribution differs during decelerations, compared to the one at fired operation.

139

No soot mode is observed during deceleration, hence the particle formation mechanism during

140

engine motoring is not based on combustion. The different size distribution also confirms that

141

these particles are not late combustion residuals in the exhaust or the sampling system but actual

142

exhaust products of the engine.

143

The majority of those particles are volatile in nature. Their concentration downstream of the

144

TD is one order of magnitude lower compared to upstream conditions, while a significant

145

fraction of those resides in the 2.5-7 nm region. In fact, the number of non-volatile particles

146

larger than 20 nm is negligible. This means that these particles would not be captured by the

147

regulatory particle number protocol currently applicable for Euro VI trucks in EU that only

148

addresses particles larger than 23 nm.20

149

Typical particle size distributions from different operation phases of the truck are shown in

150

Figure 2. When no TD is used, size distributions seem to significantly overlap, with those under

151

fired conditions being either bimodal or monomodal with a measurable number concentration

152

above 50 nm. Deceleration is the only phase practically producing no particles above 50 nm. All

153

distributions are dominated by semi-volatile compounds. Removing semi-volatiles by the TD

ACS Paragon Plus Environment

10

Page 11 of 26

Environmental Science & Technology

154

reveals that fired conditions produce bimodal distributions with a distinct distribution below

155

20 nm and a soot mode with a median above 50 nm. Engine motoring results to an almost

156

identical sub-20 nm mode with fired conditions but no soot mode. The number peak of the sub-

157

20 nm mode is consistently found in the range of 6-10 nm, regardless of whether the engine is

158

fired or not. The similarity indicates that the sub-20 nm mode, often called nonvolatile ‘core’

159

mode21-24 or solid nucleation mode (NM)25, contains a strong fraction which is not combustion

160

generated. As almost all of the many studies on non-DPF diesel exhaust have shown, this

161

primary core mode acts as a condensation pool for volatile and semi-volatile material addition.

162

The new material addition transforms these primary size distributions to the ones shown w/o TD

163

in Fig. 2 (left panel).

164 165

Figure 2. Typical particle size distributions at different operation conditions from the truck

166

recordings, corrected for dilution ratio. Left, measurements w/o TD and right with the TD on.

167 168

The particle number concentration and size distribution as a function of engine temperature are

169

shown in Figure 3. The coolant temperature starting the engines from a cold start is shown on the

ACS Paragon Plus Environment

11

Environmental Science & Technology

Page 12 of 26

170

top panels in both cases. Some initial data points were actually missing for the truck case due to

171

error in recording (Figure S2 in SI). As shown by the EEPS size distributions with time, the soot

172

mode appears from engine start and little changes as temperature gradually increases. The

173

contribution of the sub-20 nm mode to total particle concentration is higher when the engine is

174

cold. This is evident for all driving conditions and both vehicles by looking at the EEPS size

175

distributions or by comparing the number concentration of particles larger of 23 nm with the

176

concentration of particles above 7 nm or 2.5 nm. In fact, the majority of particles during cold

177

start are in the sub-20 nm range. The NM concentration gradually weakens at steady speed

178

conditions in time, in particular for the bus and the 40 km/h truck cases, while the soot mode

179

becomes relatively stronger. This is a typical behavior of combustion generated aerosol where

180

higher in-cylinder temperatures improve fuel volatilization and reduce volatile and semi-volatile

181

particle formation.26

182

On the contrary to fired conditions, the mean particle size and concentration of sub-20 nm

183

particles during decelerations do not decrease as the engines of both vehicles warm up. In fact,

184

the mean size of sub-20 nm particles increases with time, a trend which is more obvious for the

185

truck. This is shown in the bottom panels of Figure 3, which provide three characteristic

186

instances of size distributions during decelerations. In the bus case, NM practically disappears at

187

fired periods and it remains present only during engine motoring periods. The growth in size is

188

not as remarkable as in the truck case, but the engine temperature increase in the bus was more

189

moderate in this test, from 40ºC to only 60ºC, compared to up to 80ºC for the truck. The general

190

findings in Figure 3 were also observed in other driving profiles, which are shown in the SI.

ACS Paragon Plus Environment

12

Page 13 of 26

Environmental Science & Technology

191 192

Figure 3. Time-series of particle characteristics recordings for the truck (left-hand side) and bus

193

(right-hand side) over consecutive 20-40-20 km/h speed steps, starting from cold start. From top:

194

(a) Engine operation parameters, (b) Particle number concentrations in three different size

195

ranges, (c) Real-time particle distributions spectra obtained by EEPS, (d) Typical size

196

distributions at decelerations, corresponding to points (i), (ii) and (iii) of panels (b).

197 198

Additional evidence on the source and characteristics of the particles produced during fuel cut-

199

off periods is provided by the TEM images combined with EDS analysis (Figure 4). These

200

particles were sampled only while the vehicles decelerated, by switching on the TEM-sampler

ACS Paragon Plus Environment

13

Environmental Science & Technology

Page 14 of 26

201

pump only during these phases of the driving cycle. Panel (a) shows at relatively low

202

magnification the scarce presence of individual particles on the collection medium and the other

203

panels focus on individual particles. Some particles (g) are larger than 200 nm and are abundant

204

in metal species as a result of component attrition. Other large particles (f) are rich in S and K –

205

the latter most often found as a residual of biodiesel production process. Smaller particles, in the

206

range of 50 nm (b, c), are found to contain lube oil derived components such as Zn, Ca, and Mg.

207

Si has also been observed in some of the particles but some studies consider Si to be a detector

208

artifact in such measurements.27, 28 If this is not an artifact, Si can be found directly in engine

209

intake if ambient air is not efficiently filtered or in the aged lube oil from the clean-up of ambient

210

Si particles that have made their way into the engine. In fact, aluminosilicates and other Si-rich

211

particles, similar in morphology to the one shown in panel (e) have been also observed by

212

Popovicheva et al.29, 30

213

Most interesting are particles in the (c, d, e, h) panels where dark spots smaller than 10 nm

214

appear within a halo background. No elemental speciation by EDS could be identified for these

215

small particles. Such particles of small “nuggets” within a moderately optical dense material

216

were identified by Miller et al.31 when operating on hydrogen fuel and were recognized to be of

217

lube oil origin. Kirchner et al.28 also spotted such particles in normal diesel exhaust at idle and

218

quoted evidence32,

219

surrounded the particles and rapidly evaporated at the TEM conditions. Their conclusion was

220

that such a break-up was enhanced in the case of hygroscopic sulfate associated particles. This

221

latter hypothesis is supported by Hinkley et al.34 who also observed such shapes under TEM

222

observation of high-sulfur coal-fired power station particles and attributed those to crystallization

223

of residues from evaporation of acidic sulfate. Kirchner et al.28 noticed that these dark spots

33

that attributed the halo background to water ‘explosion’ that originally

ACS Paragon Plus Environment

14

Page 15 of 26

Environmental Science & Technology

224

quickly disappeared under the TEM beam. Regardless of the exact origin of the nuggets, the

225

original particles these come from are associated with sulfur in all studies. In our case, sulfate

226

can only be associated with lube oil as the fuel practically contained only traces of sulfur.

227 228

Figure 4. TEM images of typical particles observed during engine deceleration events

229

downstream of the thermodenuder for the truck (a-d) and the bus (e-h). Main elements for each

230

particle identified by EDS are designated in the figure. Yellow circles show individual particles

231

and green areas show dispersed dark spots (nuggets) in halo. Bottom ribbon shows analysis of

232

species found in oil after bus tests. Note different degrees of magnification in each case.

233 234

The contribution of particles observed during decelerations can be a significant fraction of total

235

particle emissions (Figure 5). For decelerations from low speeds typical for urban driving (e.g.

236

40-20 km/h), the share of such particles can reach one quarter of total number emissions. This is

237

due to the relatively high contribution of the number peak observed when deceleration starts

ACS Paragon Plus Environment

15

Environmental Science & Technology

Page 16 of 26

238

(Fig.3). For mild decelerations of longer duration from higher speed, the importance of this

239

initial peak to total emissions drops and this also decreases the contribution of engine motoring

240

particles to total emissions. Over typical transient driving cycles with mixed driving conditions,

241

the contribution of engine motoring particles was found to be 9-13%. This is a significant

242

contribution from an environmental perspective if one combines their small size, non-volatile

243

character, and the fact that the engine is not fueled while these are emitted. It should be again

244

repeated that these particles, which are non-volatile and far from an artifact of the sampling

245

system, would be excluded from measurement if the sampling protocol used by the Euro VI

246

regulation had been followed. This protocol limits control of non-volatile particles above

247

23 nm.20 Lowering this cutpoint to 10 nm, as is currently being discussed35, would be beneficial

248

in taking into account engine motoring particles as well.

249 250

Figure 5. Share of particles during engine motoring to total particle number emissions for the two

251

vehicles and over different driving conditions.

252

ACS Paragon Plus Environment

16

Page 17 of 26

253

Environmental Science & Technology

DISCUSSION

254

A high number of nanoparticles at the exhaust of two HDD vehicles during deceleration events

255

is observed in this study, confirming previous evidence.16 The particles consisted of a non-

256

volatile core below 15 nm, extending down to 2.5 nm (low limit of the instrumentation used),

257

and condensation of additional semi-volatile material resulted to the formation of a typical NM

258

in the 15-40 nm size range. The number of these particles peaked immediately after the engine

259

load was released and the decelerating vehicle started motoring the engine (engine braking). The

260

particle number remained at measurable high levels for several seconds (~20 s) after deceleration

261

started. Following a cold-start, the particle number and size during repeating decelerations

262

increased as the engine warmed up, in contrast to the NM produced during fired conditions

263

which became weaker with engine temperature.

264

Lube oil is the only possible origin of such particles, as no fuel was injected during engine

265

deceleration. Release of stored material from aftertreatment devices like oxidation catalysts

266

might have been a secondary source36 but we observed these particles by both vehicles tested and

267

one of them was equipped with no aftertreatment device. In fact, their appearance pattern can be

268

well explained by the lube-oil consumption model developed by Tornehed & Olofsson37 for

269

diesel heavy duty engines. According to this, lube oil is consumed in an engine primarily through

270

its exposure to the combustion chamber by means of three mechanical and one physical process.

271

The mechanical processes include throw-off during the upward piston movement, reverse blow-

272

by during the expansion and intake strokes, and top-land scrapping, especially when deposits

273

have accumulated on the piston top land. These processes lead to highest oil consumption over

274

the exhaust stroke, owed to the upward piston movement. Evaporation scales with wall and

275

piston temperatures, which maximize in fired conditions during the expansion stroke.

ACS Paragon Plus Environment

17

Environmental Science & Technology

Page 18 of 26

276

Mechanical processes contribute to liquid oil consumption and hence result to both semivolatile

277

and ash PM emissions while evaporation mostly results to vapor oil consumption and hence is

278

assumed to contribute to semivolatile PM emissions only.

279

Based on these processes, the particle emission peak at the start of the non-fired conditions can

280

be explained by oil throw-off and some reverse blow-by as the cylinder pressure in the first

281

exhaust strokes during deceleration is considerably relieved compared to the fired conditions and

282

a new pressure difference between the cylinder and the crankcase is established. Both vehicles

283

had an open crankcase ventilation system so no crankcase gas was returned back to the intake. A

284

closed crankcase ventilation system might further augment the presence of these particles during

285

decelerations. In parallel, temperature decrease with time reduces oil evaporation and, as a result,

286

a large source of semivolatile material ceases. This can explain why particle concentration

287

gradually drops during the deceleration but it is not eliminated for at least a 20 s period.

288

Knowledge of the composition of these particles could provide hints regarding their formation

289

pathways. However, these are too small to reliably detect composition, even when using EDS

290

combined with TEM. Hence, one may only hypothesize they originate either from ash or heavy

291

organic material. Volatilization of lube oil ash particles can occur at the high temperature zone of

292

combustion. Vapors can then re-nucleate to form such smaller particles, repeatedly found in the

293

5-8 nm range. This is a high-temperature process and is possible when the flame consumes the

294

lube oil mist while this is mixed with fuel and air in the combustion zone. However, this cannot

295

be the main mechanism during engine motoring, when no combustion occurs. During engine

296

motoring, lube oil ash should rather end up unprocessed to exhaust PM, similar to those larger

297

particles shown in Figure 4(c,e,f,g).

ACS Paragon Plus Environment

18

Page 19 of 26

Environmental Science & Technology

298

Heavy organic compounds with metals, sulfur, or other minerals, are a more probable origin of

299

core mode particles during engine motoring. The majority of hydrocarbon species in the lube oil

300

are above C34, reaching at least up to C50.38 Pentacontane (C50H102), for example, has a boiling

301

point of ~580ºC at ambient pressure, hence it would definitely survive in the particulate phase

302

while lube oil mist is scavenged out of the cylinder during engine motoring. Partial oxidation of

303

lube oil droplets may also lead to heavier oxygenated lube oil derived species; lube oil thermal

304

oxidation is the main mechanism of heavy sludge formation in the crankcase. These mostly

305

organic core particles would then act as sites for sulfate and lighter organics condensation to

306

occur in the tailpipe or during sampling, which would increase their mean size to the 15-40 nm

307

range. The pattern of small nuggets in halo observed with TEM (Figure 4c,d,e,h) would confirm

308

such a mechanism, where nuggets are the heavy organic or organometallic species and

309

condensed semi-volatile species, partly removed at TEM conditions, make up the halo.

310

We may hypothesize that the core mode particles observed under engine motoring conditions

311

due to lube oil may also partly explain core mode particles under fired conditions for both

312

diesel21,

313

significantly vary in terms of size between motored and fired conditions. Previous studies with

314

TEM images28, 31 also observed nuggets in halo for fired conditions. The primarily organic origin

315

of these spots would also be consistent to their translucent image under some TEM

316

observations25 and their quick disappearance under the electron beam.28 The significant role of

317

lube oil in core mode particles may also explain why Lähde et al.39 could not establish a link

318

between core mode and fuel injection pressure, while such a link was clear for the soot mode size

319

and concentration. Also, the fact they could not observe a core mode at low load may be

320

associated with the low consumption of lube oil at low load.37

25, 39, 40

and premixed combustion.31,

41

Figure 2 showed that the core mode did not

ACS Paragon Plus Environment

19

Environmental Science & Technology

Page 20 of 26

321

The formation of core mode due to organics in the cylinder would be consistent to the charge

322

of these particles being equivalent to a Boltzmann distribution of around 600ºC,25, 42 i.e. much

323

lower than typical combustion temperatures. Indeed, most of the lube oil is exposed to the

324

cylinder at the end of the exhaust stroke, i.e. when the temperature has dropped below 800ºC.37

325

This does not imply that all core mode particles under fired mode are produced in this manner.

326

Core mode concentrations can be much higher than what we have observed here21 while high

327

concentrations of nanoparticles have been also observed in flames when no lube oil is present.43,

328

44

329

the core mode.25, 39 Combustion processes43 and ash volatilization at high temperature may be

330

additional sources of core mode particles at fired conditions. Additional core mode formation

331

during combustion though does not contradict the fact that a large number of non-volatile

332

nanoparticles under fired or motoring conditions is the direct result of unburned lube oil

333

emission.

Finally, it is not clear how a pure lube-oil mechanism could explain observed EGR effects on

334

Understanding and characterizing core mode particles is important. Primary organometallic

335

particles of this small size would be fully or totally combusted during DPF regeneration and

336

could liberate inorganic species at an almost molecular level that gradually penetrate through the

337

filter wall45 or contribute to the formation of new particles by recondensation downstream of the

338

DPF during regenerations.46, 47 Identifying the oil species related to the process and introducing

339

relevant lube oil refinements could therefore reduce much of the problem. Most importantly, as

340

these particles act as core for the formation of nucleation mode, refinement of the lube oil could

341

have a direct effect on emissions of non-DPF equipped diesel vehicles still in operation in

342

millions around the world today. This would offer a potential emissions reduction remedy that

343

could readily be achieved without expensive retrofits of aftertreatment devices of often

ACS Paragon Plus Environment

20

Page 21 of 26

Environmental Science & Technology

344

questionable effectiveness. In fact, similar particles have been observed in the exhaust of spark

345

ignition engines during engine motoring,16, 48 therefore lube oil refinement is expected to have

346

positive effects on the emissions of light duty vehicles as well.

347

The association of core mode particles during decelerations to lube oil consumption was

348

largely phenomenological in the current study, in the absence of an alternative plausible

349

mechanism. Moreover, the tests were performed in diesel engines of long service life and

350

subsequent wear. Repeating the research with different engine technologies and more recent

351

engines, including spark ignition ones, would be necessary to potentially generalize the

352

conclusions of this study. Experiments using lube oils of different formulation and ash and sulfur

353

content would shed more light to the formation mechanisms of such particles.

354

ASSOCIATED CONTENT

355

Supporting

356

instrumentation; time series of particle concentration and size distributions over transient tests.

357

This material is available free of charge via the Internet at http://pubs.acs.org.

358

AUTHOR INFORMATION

359

Corresponding Author

360

*Phone: +30 23 10 99 60 03, Facsimile: +30 23 10 99 60 12, email: [email protected]

361

ACKNOWLEDGMENT

Information.

Vehicle

details;

description

of

experimental

setup

and

362

Authors would like to express their gratitude to VTT’s heavy duty chassis dynamometer staff

363

for their work in the experiments. Finnish Transport Safety Agency (Trafi) is acknowledged for

364

the financial support of the study.

ACS Paragon Plus Environment

21

Environmental Science & Technology

Page 22 of 26

365

ACS Paragon Plus Environment

22

Page 23 of 26

Environmental Science & Technology

366

REFERENCES

367 368 369 370 371 372 373 374 375 376 377 378 379 380 381 382 383 384 385 386 387 388 389 390 391 392 393 394 395 396 397 398 399 400 401 402 403 404 405 406 407 408 409

1. Verrant, J. A.; Kittelson, D. A., Sampling and physical characterization of Diesel exhaust aerosols. SAE Paper 1977, (770720). 2. WHO Health effects of Particulate Matter. Policy implications for countries in easterm Europe, Caucasus and central Asia; World Health Organization. The Regional Office for Europe: Geneva, CH, 2013. 3. Silverman, D. T.; Samanic, C. M.; Lubin, J. H.; Blair, A. E.; Stewart, P. A.; Vermeulen, R.; Coble, J. B.; Rothman, N.; Schleiff, P. L.; Travis, W. D.; Ziegler, R. G.; Wacholder, S.; Attfield, M. D., The Diesel Exhaust in Miners Study: A Nested Case–Control Study of Lung Cancer and Diesel Exhaust. J. Natl. Cancer I. 2012, 104 (11), 855-868; DOI 10.1093/jnci/djs034. 4. Bishop, G. A.; Hottor-Raguindin, R.; Stedman, D. H.; McClintock, P.; Theobald, E.; Johnson, J. D.; Lee, D.-W.; Zietsman, J.; Misra, C., On-road Heavy-duty Vehicle Emissions Monitoring System. Environ. Sci. Technol. 2015, 49 (3), 1639-1645; DOI 10.1021/es505534e. 5. Preble, C. V.; Dallmann, T. R.; Kreisberg, N. M.; Hering, S. V.; Harley, R. A.; Kirchstetter, T. W., Effects of Particle Filters and Selective Catalytic Reduction on Heavy-Duty Diesel Drayage Truck Emissions at the Port of Oakland. Environ. Sci. Technol. 2015, 49 (14), 8864-8871; DOI 10.1021/acs.est.5b01117. 6. Khalek, I. A.; Blanks, M. G.; Merritt, P. M.; Zielinska, B., Regulated and unregulated emissions from modern 2010 emissions-compliant heavy-duty on-highway diesel engines. J. Air Waste Manage. 2015, 65 (8), 987-1001; DOI 10.1080/10962247.2015.1051606. 7. Tzamkiozis, T.; Ntziachristos, L.; Samaras, Z., Diesel passenger car PM emissions: From Euro 1 to Euro 4 with particle filter. Atmos. Environ. 2010, 44 (7), 909-916; DOI 10.1016/j.atmosenv.2009.12.003. 8. Johnson, K. C.; Durbin, T. D.; Jung, H.; Chaudhary, A.; Cocker, D. R.; Herner, J. D.; Robertson, W. H.; Huai, T.; Ayala, A.; Kittelson, D., Evaluation of the European PMP Methodologies during On-Road and Chassis Dynamometer Testing for DPF Equipped HeavyDuty Diesel Vehicles. Aerosol Sci. Tech. 2009, 43 (10), 962-969; DOI 10.1080/02786820903074810. 9. HEI Executive Summary. The Advanced Collaborative Emissions Study (ACES). Health Effects Institute: Boston, MA, 2015. 10. SCAQMD Final Report. Multiple air toxics exposure study in the South Coast Air Basin.; Souts Coast Air Quality Management District: Diamond Bar, CA, 2015. 11. Kodjak, D. Policies to reduce fuel consumption, air pollution, and carbon emissions from vehicles in G20 nations; ICCT: 2015. 12. Katsis, P., Euro VI truck ratio based on the SIBYL model. In EMISIA, Thessaloniki, Greece: 2015. 13. Davis, S. C.; Diegel, S. W.; Boundy, R. G., Transportation energy data book. Edition 34. In Oak Ridge National Laboratory: Oak Ridge, Tennessee, 2015. 14. Borken-Kleefeld, J.; Ntziachristos, L. The potential for further controls of emissions from mobile sources in Europe. Version 2.0; IIASA: Laxenburg, AT, 2012. 15. Lambert, C. K.; Cheng, Y.; Dobson, D.; Hangas, J.; Jagner, M.; Jen, H.; Warner, J., Post mortem of an aged tier 2 light-duty diesel truck aftertreatment system. SAE Int. J. Fuel Lubr. 2010, 2 (2), 167-175; DOI 10.4271/2009-01-2711.

ACS Paragon Plus Environment

23

Environmental Science & Technology

410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 433 434 435 436 437 438 439 440 441 442 443 444 445 446 447 448 449 450 451 452 453 454 455

Page 24 of 26

16. Rönkkö, T.; Pirjola, L.; Ntziachristos, L.; Heikkilä, J.; Karjalainen, P.; Hillamo, R.; Keskinen, J., Vehicle Engines Produce Exhaust Nanoparticles Even When Not Fueled. Environ. Sci. Technol. 2014, 48 (3), 2043-2050; DOI 10.1021/es405687m. 17. Maher, B. A.; Ahmed, I. A. M.; Karloukovski, V.; MacLaren, D. A.; Foulds, P. G.; Allsop, D.; Mann, D. M. A.; Torres-Jardón, R.; Calderon-Garciduenas, L., Magnetite pollution nanoparticles in the human brain. P. Natl. Acad. Sci. USA 2016; DOI 10.1073/pnas.1605941113. 18. Nowack, B.; Bucheli, T. D., Occurrence, behavior and effects of nanoparticles in the environment. Environ. Pollut. 2007, 150 (1), 5-22; DOI 10.1016/j.envpol.2007.06.006. 19. Pedata, P.; Stoeger, T.; Zimmermann, R.; Peters, A.; Oberdörster, G.; D’Anna, A., Are we forgetting the smallest, sub 10 nm combustion generated particles? Part. Fibre Toxicol. 2015, 12 (1), 1-4; DOI 10.1186/s12989-015-0107-3. 20. Giechaskiel, B.; Chirico, R.; DeCarlo, P. F.; Clairotte, M.; Adam, T.; Martini, G.; Heringa, M. F.; Richter, R.; Prevot, A. S. H.; Baltensperger, U.; Astorga, C., Evaluation of the particle measurement programme (PMP) protocol to remove the vehicles' exhaust aerosol volatile phase. Sci. Total Environ. 2010, 408 (21), 5106-5116; DOI 10.1016/j.scitotenv.2010.07.010. 21. Rönkkö, T.; Virtanen, A.; Kannosto, J.; Keskinen, J.; Lappi, M.; Pirjola, L., Nucleation mode particles with a nonvolatile core in the exhaust of a heavy duty diesel vehicle. Environ. Sci. Technol. 2007, 41 (18), 6384-6389; DOI 10.1021/es0705339. 22. Heikkilä, J.; Virtanen, A.; Rönkkö, T.; Keskinen, J.; Aakko-Saksa, P.; Murtonen, T., Nanoparticle Emissions from a Heavy-Duty Engine Running on Alternative Diesel Fuels. Environ. Sci. Technol. 2009, 43 (24), 9501-9506; DOI 10.1021/es9013807. 23. Lähde, T.; Rönkkö, T.; Happonen, M.; Söderström, C.; Virtanen, A.; Solla, A.; Kytö, M.; Rothe, D.; Keskinen, J., Effect of fuel injection pressure on a heavy-duty diesel engine nonvolatile particle emission. Environ. Sci. Technol. 2011, 45 (6), 2504-2509; DOI 10.1021/es103431p. 24. Young, L. H.; Liou, Y. J.; Cheng, M. T.; Lu, J. H.; Yang, H. H.; Tsai, Y. I.; Wang, L. C.; Chen, C. B.; Lai, J. S., Effects of biodiesel, engine load and diesel particulate filter on nonvolatile particle number size distributions in heavy-duty diesel engine exhaust. J. Hazard Mater. 2012, 199-200, 282-289; DOI 10.1016/j.jhazmat.2011.11.014. 25. De Filippo, A.; Maricq, M. M., Diesel nucleation mode particles: Semivolatile or solid? Environ. Sci. Technol. 2008, 42 (21), 7957-7962; DOI 10.1021/es8010332. 26. Ristimäki, J.; Keskinen, J.; Virtanen, A.; Maricq, M.; Aakko, P., Cold temperature PM emissions measurement: Method evaluation and application to light duty vehicles. Environ. Sci. Technol. 2005, 39 (24), 9424-9430; DOI 10.1021/es050578e. 27. Williams, D. B.; Carter, C. B., Transmission Electron Microscopy. 2 ed.; Springer US: 2009; p 820. 28. Kirchner, U.; Scheer, V.; Vogt, R.; Kägi, R., TEM study on volatility and potential presence of solid cores in nucleation mode particles from diesel powered passenger cars. J. Aerosol Sci. 2009, 40 (1), 55-64; DOI 10.1016/j.jaerosci.2008.08.002. 29. Popovicheva, O.; Engling, G.; Lin, K.-T.; Persiantseva, N.; Timofeev, M.; Kireeva, E.; Völk, P.; Hubert, A.; Wachtmeister, G., Diesel/biofuel exhaust particles from modern internal combustion engines: Microstructure, composition, and hygroscopicity. Fuel 2015, 157, 232-239; DOI 10.1016/j.fuel.2015.04.073. 30. Popovicheva, O. B.; Kireeva, E. D.; Steiner, S.; Rothen-Rutishauser, B.; Persiantseva, N. M.; Timofeev, M. A.; Shonija, N. K.; Comte, P.; Czerwinski, J., Microstructure and chemical

ACS Paragon Plus Environment

24

Page 25 of 26

456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 473 474 475 476 477 478 479 480 481 482 483 484 485 486 487 488 489 490 491 492 493 494 495 496 497 498 499

Environmental Science & Technology

composition of diesel and biodiesel particle exhaust. Aerosol Air Qual. Res. 2014, 14 (5), 13921401; DOI 10.4209/aaqr.2013.11.0336. 31. Miller, A. L.; Stipe, C. B.; Habjan, M. C.; Ahlstrand, G. G., Role of Lubrication Oil in Particulate Emissions from a Hydrogen-Powered Internal Combustion Engine. Environ. Sci. Technol. 2007, 41 (19), 6828-6835; DOI 10.1021/es070999r. 32. Buseck, P. R.; Pósfai, M., Airborne minerals and related aerosol particles: Effects on climate and the environment. P. Natl. Acad. Sci. USA 1999, 96 (7), 3372-3379; DOI 10.1073/pnas.96.7.3372. 33. Pósfai, M.; Xu, H.; Anderson, J. R.; Buseck, P. R., Wet and dry sizes of atmospheric aerosol particles: An AFM-TEM study. Geophys. Res. Lett. 1998, 25 (10), 1907-1910; DOI 10.1029/98GL01416. 34. Hinkley, J. T.; Bridgman, H. A.; Buhre, B. J. P.; Gupta, R. P.; Nelson, P. F.; Wall, T. F., Semi-quantitative characterisation of ambient ultrafine aerosols resulting from emissions of coal fired power stations. Sci. Total Environ. 2008, 391 (1), 104-113; DOI 10.1016/j.scitotenv.2007.10.017. 35. Giechaskiel, B.; Martini, G., Engine Exhaust Solid Sub-23 nm Particles: II. Feasibility Study for Particle Number Measurement Systems. SAE Int. J. Fuel Lubr. 2014, 7 (3), 935-949; DOI 10.4271/2014-01-2832. 36. Karjalainen, P.; Rönkkö, T.; Pirjola, L.; Heikkilä, J.; Happonen, M.; Arnold, F.; Rothe, D.; Bielaczyc, P.; Keskinen, J., Sulfur driven nucleation mode formation in diesel exhaust under transient driving conditions. Environ. Sci. Technol. 2014, 48 (4), 2336-2343; DOI 10.1021/es405009g. 37. Tornehed, P.; Olofsson, U., Towards a model for engine oil hydrocarbon particulate matter. SAE Int. J. Fuel Lubr. 2010, 3 (2), 543-558; DOI 10.4271/2010-01-2098. 38. Yang, C.; Yang, Z.; Zhang, G.; Hollebone, B.; Landriault, M.; Wang, Z.; Lambert, P.; Brown, C. E., Characterization and differentiation of chemical fingerprints of virgin and used lubricating oils for identification of contamination or adulteration sources. Fuel 2016, 163, 271281; DOI 10.1016/j.fuel.2015.09.070. 39. Lähde, T.; Rönkkö, T.; Virtanen, A.; Solla, A.; Kytö, M.; Söderström, C.; Keskinen, J., Dependence between nonvolatile nucleation mode particle and soot number concentrations in an EGR equipped heavy-duty diesel engine exhaust. Environ. Sci. Technol. 2010, 44 (8), 31753180; DOI 10.1021/es903428y. 40. Kittelson, D. B.; Watts, W. F.; Johnson, J. P., On-road and laboratory evaluation of combustion aerosols—Part1: Summary of diesel engine results. J. Aerosol Sci. 2006, 37 (8), 913930; DOI 10.1016/j.jaerosci.2005.08.005. 41. Alanen, J.; Saukko, E.; Lehtoranta, K.; Murtonen, T.; Timonen, H.; Hillamo, R.; Karjalainen, P.; Kuuluvainen, H.; Harra, J.; Keskinen, J.; Rönkkö, T., The formation and physical properties of the particle emissions from a natural gas engine. Fuel 2015, 162, 155-161; DOI 10.1016/j.fuel.2015.09.003. 42. Jung, H.; Kittelson, D. B., Measurement of electrical charge on diesel particles. Aerosol Sci. Tech. 2005, 39 (12), 1129-1135; DOI 10.1080/02786820500430357. 43. Sgro, L. A.; Filippo, A.; De Lanzuolo, G.; D’Alessio, A., Characterization of Nanoparticles of Organic Carbon (NOC) Produced in Rich Premixed Flames by Differential Mobility Analysis. P. Combust. Inst. 2007, 31, 631–638; DOI 10.1016/j.proci.2006.08.026.

ACS Paragon Plus Environment

25

Environmental Science & Technology

500 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519

Page 26 of 26

44. Maricq, M. M., The dynamics of electrically charged soot particles in a premixed ethylene flame. Combust. Flame 2005, 141 (4), 406-416; DOI 10.1016/j.combustflame.2005.01.014. 45. Liati, A.; Dimopoulos Eggenschwiler, P.; Müller Gubler, E.; Schreiber, D.; Aguirre, M., Investigation of diesel ash particulate matter: A scanning electron microscope and transmission electron microscope study. Atmos. Environ. 2012, 49, 391-402; DOI 10.1016/j.atmosenv.2011.10.035. 46. Dwyer, H.; Ayala, A.; Zhang, S.; Collins, J.; Huai, T.; Herner, J.; Chau, W., Emissions from a diesel car during regeneration of an active diesel particulate filter. J. Aerosol Sci. 2010, 41 (6), 541-552; DOI 10.1016/j.jaerosci.2010.04.001. 47. Mamakos, A.; Martini, G.; Manfredi, U., Assessment of the legislated particle number measurement procedure for a Euro 5 and a Euro 6 compliant diesel passenger cars under regulated and unregulated conditions. J. Aerosol Sci. 2013, 55, 31-47; DOI 10.1016/j.jaerosci.2012.07.012. 48. Pirjola, L.; Karjalainen, P.; Heikkilä, J.; Saari, S.; Tzamkiozis, T.; Ntziachristos, L.; Kulmala, K.; Keskinen, J.; Rönkkö, T., Effects of fresh lubricant oils on particle emissions emitted by a modern gasoline direct injection passenger car. Environ. Sci. Technol. 2015, 49 (6), 3644-3652; DOI 10.1021/es505109u.

ACS Paragon Plus Environment

26