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Hydrothermal degradation of cellulose at temperature from 200 °C to 300 °C Tanja Gagic, Amra Perva-Uzunali#, Zeljko Knez, and Mojca Skerget Ind. Eng. Chem. Res., Just Accepted Manuscript • DOI: 10.1021/acs.iecr.8b00332 • Publication Date (Web): 12 Apr 2018 Downloaded from http://pubs.acs.org on April 12, 2018
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Industrial & Engineering Chemistry Research
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Hydrothermal
degradation
of
cellulose
at
2
temperature from 200 ˚C to 300 ˚C
3
Tanja Gagić†, Amra Perva-Uzunalić†, Željko Knez†, ‡, Mojca Škerget*, †
4
†
5
Chemical Engineering, University of Maribor, Smetanova ulica 17, 2000 Maribor, Slovenia
6
‡
7
*
8
Abstract
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Cellulose was treated with subcritical water in a batch reactor within a temperature range of
10
200-300 ˚C and reaction time of 5-60 min. The main phases, such as water-soluble fraction,
11
acetone-soluble fraction and solid residue (remaining cellulose or char), were separated and
12
analysed. The analysis of water-soluble phase was done by HPLC equipped with UV and RI
13
detector, while acetone-soluble phase was analysed by GC-MS. Total sugar content was
14
determined by the phenol-sulphuric acid colorimetric method. The properties of char such as:
15
specific surface area, pore volume and pore diameter were determined by gas adsorption
16
method. A water-soluble phase mainly consists of sugar monomers and monomer degradation
17
products, while acetone-soluble phase, referred to also as bio-oil, consists of furans, phenols,
18
carboxylic acids, aldehydes, ketones and high molecular compounds. The reaction mechanism
19
of cellulose in subcritical water has been proposed based on the obtained results.
20
Keywords: Subcritical water; Cellulose degradation; Sugars; 5-hydroxymethylfurfural;
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Levulinic acid; Bio-oil
Laboratory for Separation Processes and Product Design, Faculty of Chemistry and
Faculty of Medicine, University of Maribor, Taborska ulica 8, 2000 Maribor, Slovenia
Corresponding author. fax: +386 2 2527 774, E-mail address:
[email protected] 1 ACS Paragon Plus Environment
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Introduction
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1
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The green chemical process engineering represents an attractive topic in past few decades,
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especially green treatments of biomass as renewable raw materials. One of environmentally
25
friendly technologies is subcritical water technology with many advantages compared to
26
conventional techniques 1.
27
Subcritical water is water at temperatures above its normal boiling point and below its critical
28
point at pressure at which it remains in liquid state. It represents a cheap, safe and non-toxic
29
processing fluid, which makes treatments inexpensive, ecofriendly, more selective and less
30
time consuming. Therefore, it is necessary to explain the behaviour of water under subcritical
31
conditions to better understand biomass treatment and the reasons for which subcritical water
32
is a suitable replacement for organic solvents. At ambient conditions, water is a polar solvent
33
with the dialectic constant of 79.9 Fm-1 and density of 1000 kgm-3 and thus represents a good
34
solvent for polar materials 2. The increase of the temperature leads to significant decrease in
35
the number of hydrogen bonds between molecules, causing the decrease of dialectic constant
36
values and density of water. Thus, at 250 ˚C and 50 bar the dialectic constant has a value of
37
32.5 Fm-1, which is similar to the value of the dialectic constant for methanol at ambient
38
conditions 3. As a result of these changes subcritical water can be used as an organic solvent
39
and becomes better miscible with less polar compounds 1. Moreover, compared to the organic
40
solvents, water is readily available, reusable, green, safe and low in cost. Another important
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property is the ionic product, which increases with increasing temperature from 10-14 mol2L-2
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at 25 ˚C to ≈ 10-11 mol2L-2 at 300 ˚C 4. Above this temperature, the ionic product decreases
43
again. These changes make subcritical water an important player in acid- and base-catalysed
44
reactions. Furthermore, lower viscosity and higher values of diffusion coefficient and thermal
45
conductivity at subcritical temperatures improve mass and heat transfer rates 5. All these
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properties make subcritical water a promising medium for many processes and also
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satisfactory replacement for organic solvents.
48
Thus, subcritical water and biomass make an excellent combination for a sustainable chemical
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industry, which comprises novel opportunities for production of chemicals, fuels and energy.
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Furthermore, the utilization of waste biomass and by-products as a new feedstock increases
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the profitability of the process and also avoids the problems related with their disposal.
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Biomass has a complex structure, which includes three main structural components: cellulose,
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hemicellulose and lignin 6. As one of the main biomass resource, cellulose represents a linear
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glucose block structured polymer, which can easily undergo various chemical transformations
55
in order to obtain desired biomass products. Different articles studying the hydrolysis of
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cellulose, as a biomass model compound by acid
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have been published. Further on, there are many studies focused on the properties and
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behaviour of cellulose in water under subcritical conditions with 12-14 or without 9, 15-21 using a
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catalyst. Hydrothermal biomass treatments can be carried out using different reactor systems:
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batch, semi-continuous and continuous. Different studies have shown that the yield and
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composition of biomass products strongly depends on the reactor system used
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batch reactor isn’t a great option for production of sugars, but an excellent method for
63
favouring the secondary reactions of the primary hydrolysis products to produce a high yield
64
of oil and char. Oppositely, semi-continuous and continuous reactor systems, which allow to
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achieve reaction time of milliseconds, represent better option for production of oligomers and
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monomers 22.
67
Subcritical water treatment of cellulose strongly depends on the reaction temperature,
68
residence time, catalyst used and, at near critical conditions, on the pressure 23. By changing
69
reaction temperature and pressure the properties of water are changed, which may inhibit or
7-9
or enzymatic
10, 11
catalysed reactions
22
. Thus, the
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accelerate reactions
. Cellulose begins to decompose at temperature of 200 ˚C and the
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reaction rate is faster as the temperature increases
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products doesn’t require long residence time. It was proved that pressurized water hydrolysis
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of cellulose performed in residence times between 0.02–0.03 s can result in high selectivity of
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sugars (up to 98 %)
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treatment of cellulose in batch reactor within temperature range 220- 300 °C and reaction
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times higher than 3 min were distributed in a water-soluble phase, acetone-soluble phase,
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solid residue (remaining cellulose or char) and gases 6. The primary products of cellulose
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were water-soluble sugars (oligomers and monomers) obtained by dissolution and hydrolysis
79
of cellulose and carboxylic acids, ketones and aldehydes obtained by dehydration of sugars.
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Further reactions, such as re-polymerization, condensation and pyrolysis, which start at 250
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˚C cause the formation of char, gases and bio-oil (acetone-soluble phase). These conclusions
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were represented by Minowa et al. 25. The gas products from cellulose are CO2, CO, CH4 and
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trace amounts of H2
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non-sugar materials, is not easily gasified and doesn’t readily react to produce gas
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gases are directly obtained from water-soluble products
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derived from the oil 25, 26, 29, 31-33. Tolonen et al. 34 investigated the kinetics of subcritical water
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treatment of microcrystalline cellulose at temperatures between 245 ˚C and 319 ˚C at constant
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pressure of 25 MPa and proved that the conversion kinetics follow a pseudo-first-order
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reaction kinetics.
90
The first report on the hydrothermal treatment of sucrose to produce carbonaceous
91
microspheres was by Wang et al.
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hydrothermal conditions at temperatures between 220-250 ˚C was proposed by Sevilla et al.
93
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of the carbonaceous microspheres. However, the oxygen in the core probably consists of less
27
25, 26
. Cellulose conversion into primary
. The main products, which were obtained from subcritical water
28
. However, it was proved that the oil phase, produced from sugars and 29
. The
30
. On the other hand, the char is
35
. The formation mechanism of
hydrochar under
. It was proved that there is a high concentration of oxygen both in the core and in the shell
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Industrial & Engineering Chemistry Research
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reactive groups (i.e. ether, quinone, pyrone), while the oxygen in the shell mainly contains
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more reactive (hydrophilic) oxygen functionalities (i.e. hydroxyl, carbonyl, carboxylic, ester)
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36
98
Therefore, many different reactions may occur during the treatment of cellulose by subcritical
99
water
.
37
. Consequently, the topic of this work is the investigation of the behaviour of
100
cellulose under subcritical water conditions and analysis of degradation products (i.e. water-
101
soluble and acetone-soluble products and char). This paper shows that it is possible to obtain
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relatively high yield of important hydrolysis products of cellulose (sugars, 5-HMF, furfural
103
and organic acids) by hydrothermal process using a batch reactor. The reaction parameters,
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temperature and reaction time, show a high influence on concentration and type of
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degradation products. Compared to the previous investigations published in the literature,
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some new degradation compounds were observed (e.g. lactose in water-soluble phase and
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many compounds in acetone-soluble phase). Based on these results, the new reaction
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mechanisms of cellulose degradation were also proposed. In addition, morphological
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characteristics of char were determined. Furthermore, it is an introduction for future work
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with real biomass material, such as waste from paper industry.
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2
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2.1 Materials
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Microcrystalline cellulose powder was purchased from Merck (Germany). Sugar and other
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standards, also high-purity reagents for HPLC analysis, were obtained from Sigma-Aldrich
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(Germany).
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2.2 Cellulose treatment with subcritical water
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The subcritical water treatment of microcrystalline cellulose was carried out in a 75 mL
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stirred batch reactor (series 4740 stainless steel, Parr instruments, Moline, IL, USA), which is
Materials and experimental methods
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designed for maximum operating temperature of 540 ˚C and pressure of 580 bar (Figure 1).
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The experiments were performed within temperature range of 200-300 ˚C and reaction time of
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5-60 min. A suspension of 3 g cellulose in 30 mL of deionized water was prepared and poured
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into the reactor. The reactor was purged several times with nitrogen (Messer, Slovenia) in
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order to remove oxygen, and thus avoid unwanted oxidation reactions as well as to control the
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pressure in the reactor. The reactor was heated by an electrical wire. The heating rate was
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around 10 ˚C per minute. The mixture was stirred at 600 rpm. The reaction time was
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measured from the moment the set temperature was reached. After the reaction, the reactor
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was subjected to rapid cooling in an ice bath.
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The reactor content was filtrated by vacuum filtration using a pre-weighted standard filter
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paper. The solid phase was primarily washed with water and afterwards with acetone.
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Therefore, the water-soluble phase, the acetone-soluble phase and solid residue (remaining
131
cellulose or char) were obtained. The solid residue was dried in oven at 110 ˚C. The water and
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acetone from phases were both evaporated at 40 ˚C under reduced pressure in a rotary
133
evaporator, after which water-soluble fraction was analysed by HPLC, while the acetone-
134
soluble fraction was analysed by GC-MS.
135
The total conversion and products yield were calculated by following equations: = 100 − =
∙ 100 %
∙ 100 %
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Where i represents char (CH), water-soluble phase (WS) or acetone soluble phase (AS), while
137
RC represents remaining cellulose.
138
The yield of gases and losses was calculated according to following equations:
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Industrial & Engineering Chemistry Research
/ = 100 −
+ !" + #" ∙ 100 %
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2.3 Analysis of water-soluble products
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The water-soluble phase was analysed by Shimadzu Nexera HPLC system equipped with
141
DGU-20A SR degasser, LC-20AD XR pump, SIL-20AC XR autosampler, CTO-20AC
142
column heater, RI and UV detector. The sugars and sugar derivatives were detected by RI
143
detector, while the other compounds were detected at 210 nm and 280 nm by UV detector.
144
The separation was achieved as isocratic method on chromatography column Rezex RHM-
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Monosaccharide H+ (300 × 7.8 mm) at 80 ˚C with flow rate of 0.6 mL/min and using water
146
as mobile phase. The quantification of obtained products was performed using calibration
147
curves of standards. Results were expressed in weight percentage (% w/w).
148
Content of total carbohydrates in water-soluble phase was determined with the phenol-
149
sulphuric acid colorimetric method. A 2 mL aliquot of a sample was mixed with 1 mL of 5 %
150
aqueous solution of phenol, which was rapidly followed by addition of 5 mL of concentrated
151
sulfuric acid. The mixture was placed in an ultrasonic bath for 10 min and left to stand at
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room temperature for 20 min for colour development. In hot acidic medium glucose is
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dehydrated to hydroxylmethylfurfural which forms a green colour product with phenol and
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has an absorption maximum at 490 nm. The calibration curve was obtained with glucose
155
standard 38. Results were expressed in weight percentage (% w/w).
156
2.4 Analysis of acetone-soluble products
157
The acetone-soluble fraction was analysed by Shimadzu GC-MS QP 2010 ULTRA system
158
with Headspace analyser. The system was equipped with Phenomenex ZB-5MS capillary
159
column with dimensions 30m x 0.25 mm ID and 0.25 µm film thickness. The carrier gas was
160
helium with a flow rate of 1.37 mL/min. Using headspace technique, the sample was heated at
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temperature 140˚C for 10 min and a 1000 µL of headspace sample was injected using split 7 ACS Paragon Plus Environment
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injection (1:20) at 250 °C. The oven temperature program was as follows: 120 ˚C for 2 min
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increased to 250 ˚C at 5 ˚C/min and kept for 5 min. The ion source temperature and interface
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temperature were 200 ˚C and 250 ˚C, respectively. Mass spectra was recorded from m/z 35 to
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500. Solvent cut time was 0.5 min, while the total run time was 33 min. Peak identification
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was done using NIST library and thus the peak areas were calculated.
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2.5 Analysis of char
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The char characteristics (specific surface area, pore volume and pore diameter) were analysed
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by gas adsorption method using Micrometrics ASAP 2020MP instrument and nitrogen as gas.
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Char samples were degassed under vacuum at 70 ˚C for 660 min until a stable 10 µm Hg
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pressure was established. Further, the adsorption measurements were performed at -196 ˚C 39.
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The specific surface area was calculated by the BET (Brunauer- Emmett- Teller) equation,
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while the overall pore volume and the average pore diameter were determined by BJH
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(Barrett-Joyner-Helenda) method using the desorption isotherms 39.
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3
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3.1 Overall conversion of cellulose
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Figure 2 shows the effect of temperature and reaction time on the overall conversion of
178
cellulose. It is obvious that at lower temperatures of 200 ˚ and 220 ˚C, the conversion
179
increased almost linearly with the increasing reaction time and reaches the values of 20.8 %
180
and 55.7 % in 60 min, respectively. Therefore, the rate and degree of conversion increased
181
with increasing temperature. At 250 ˚C all cellulose was converted into products: water-
182
soluble phase, acetone-soluble phase, gases and char.
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3.2 Water-soluble phase
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In Figure 3 the yield of water-soluble fraction as a function of residence time at different
185
temperatures is presented. At 200 ˚C and 220 ˚C the water-soluble fraction yield increased
Results and discussion
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almost linearly with increasing reaction time. The maximal yield was obtained after 60 min of
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reaction and at 220 ˚C was 37.8 %, while at 200 ˚C it was much lower and amounted to 8.50
188
%. The yield of water-soluble products increased significantly with increasing temperature to
189
250 ˚C with maximum value of 68.6 % obtained in only 5 min, but further increase in time
190
caused a drastic yield decrease. With further increase of temperature to 300 ˚C, the yield of
191
water-soluble fraction was much lower than the yield obtained at 250 ˚C. The maximal yield
192
of water-soluble fraction at 300 ˚C reached after 5 min was only 22.0 %. These results are in
193
good agreement with the previous published data 6, 13.
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The total carbohydrate content determined in the water-soluble phases is shown in Figure 4.
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At temperature of 200 ˚C, the total carbohydrate content increased with reaction time,
196
reaching the maximum of 42.4 % in 1h. At 220 ˚C, the maximum yield was 69.0 % in 30 min,
197
after which it started to decrease. Oppositely, at 250 ˚C and 300 ˚C, the maximal carbohydrate
198
contents of 41.4 % and 23.4 %, respectively were obtained in 5 min and afterwards it
199
decreased with increasing reaction time.
200
Main sugars detected by HPLC were cellobiose, glucose, fructose and lactose. The
201
concentration of sugars is represented in Figures 5-6-7 as a function of reaction time for
202
different temperatures.
203
The cellobiose was detected already at 200 ˚C and 5 min and the concentration reached the
204
maximum of 11.0 % (w/w) at 15 min, after which it started to decrease. Cellobiose was still
205
present at 250 ˚C although only in small amount at 5 min, after which it finally disappeared.
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The cellobiose conversion into glucose was maximal at 250 ˚C and 5 min, where the glucose
207
concentration was 42.6 % (w/w). The glucose isomerisation leads to the formation of fructose.
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The maximal concentration of fructose of 15.8 % (w/w) was obtained at temperature of 220
209
˚C and reaction time of 30 min. The lactose was detected in low concentrations at 200 °C and
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reaction time up to 30 min and at 220 and 250 °C at reaction time of 5 min. The lactose was
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probably formed from cellobiose due to the isomerisation of one of glucose ring to galactose.
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At 300 °C no sugars were detected in water-soluble phase.
213
The sugar decomposition products, which were also detected by HPLC, were 5-
214
hydroxymethylfurfural (5-HMF), furfural, glycolaldehyde, erythrose, glyceraldehyde, 1,3-
215
dihydroxyacetone, 1,6-anhydroglucose, levulinic acid and sorbitol. Figure 8 shows
216
decomposition path of cellulose under subcritical conditions and possible products obtained
217
under these conditions proposed based on publications 40-42 and our results.
218
The concentrations of sugar degradation products are shown in Table 1. 5-HMF can be
219
produced directly from glucose, or from fructose formed by glucose isomerisation
220
concentration of 5-HMF increased with the increasing temperature and reaction time,
221
achieving the maximum of 19.1 % (w/w) at 250 ˚C and 15 min, where the fructose was not
222
present in the sample anymore. In samples obtained at 300 ˚C and 5 min only trace amount of
223
5-HMF were detected and as the reaction time was increased, it finally disappeared.
224
The furfural formation can be explained by isomerisation of glucose to fructose to produce 5-
225
HMF, which then losses –CH2O group to form furfural
226
increased with increasing temperature, achieving the maximum of 10.0 % (w/w) at 300 ˚C in
227
5 min, after which it was not present in the sample anymore.
228
Glucose can be degraded by retro-aldol condensation to produce glycolaldehyde and erythrose
229
31
230
% (w/w). The maximal glycolaldehyde concentration was 1.54 % (w/w) obtained at 200 ˚C
231
and 1h, after which it started to decrease. The maximal concentration of erythrose was 0.651
232
% (w/w) obtained at temperature of 250 ˚C and reaction time of 5 min. The dehydration of
233
glucose leads to the formation of 1,6-anhydroglucose
43
. The
44
. Furfural concentration was also
. Glycolaldehyde occurred already at 200 ˚C and 15 min where the concentration was 0.510
45
. The 1,6-anhydroglucose was first
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detected at 200 ˚C after 1 h of reaction and it achieved the maximal concentration of 3.89 %
235
(w/w) at 250 ˚C and 5 min. Furthermore, the fructose can be degraded by retro-aldol
236
condensation producing the glyceraldehyde, which further isomerizes to dihydroxyacetone 46.
237
The glyceraldehyde and 1,3-dihydroxyacetone were formed at 220 ˚C after 15 min with
238
concentrations of 7.63 % (w/w) and 0.352 % (w/w), respectively. The maximal concentration
239
of glyceraldehyde was 12.6 % (w/w) obtained at temperature of 220 ˚C and reaction time of
240
30 min, after which the concentration decreased. The both, glyceraldehyde and 1,3-
241
dihydroxyacetone, were not detected in samples obtained at higher temperatures (250 ˚C and
242
300 ˚C). Levulinic acid, as the main product of 5-HMF degradation was first detected at 250
243
˚C and 15 min. As the temperature and reaction time increased, the amount of levulinic acid
244
was also increased and achieved the maximum of 22.7 % (w/w) at temperature of 300 ˚C and
245
reaction time of 1h.
246
It can be concluded that the temperature and reaction time are important factors influencing
247
product distribution. However, it was proved that the yield of water-soluble fraction mainly
248
depends on the reaction time, due to the fast cellulose decomposition. Therefore, at
249
temperatures of 250 ˚C or higher the reaction time needs to be as short as possible in order to
250
obtain sugars as the main product. This is the main reason why batch reactors are not entirely
251
suitable for production of sugars. In batch reactors the reaction time is measured from the
252
point when the set temperature is achieved while the mixture of cellulose and water is
253
meanwhile in the reactor during the heating time. Thus, secondary reactions are enabled
254
which decrease the water-soluble fraction, but increase the yield of acetone-soluble phase,
255
char and gases 6.
256
3.3 Acetone-soluble phase
257
In Figure 9 the influence of temperature and reaction time on the conversion of cellulose into
258
acetone-soluble phase is presented. At lower temperatures of at 200 ˚C and 220 ˚C, the yield 11 ACS Paragon Plus Environment
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of acetone-soluble fraction was quite low and increased with the reaction time. At both
260
temperatures after 30 min of reaction, the yield of acetone-soluble phase reached 2 % and
261
with further increase of reaction time it stayed constant at 200 ˚C, while at 220 ˚C it slowly
262
increased to 5.44 % at 60 min of reaction. The yield of acetone-soluble phase significantly
263
increased with increasing the temperature to 250 ˚C. The highest yield of acetone-soluble
264
phase (15.5 %) was obtained at conditions of 250 ˚C and 30 min. After the maximum was
265
reached, the yield of acetone-soluble fraction decreased with increasing reaction time at same
266
temperature. By further increase of temperature to 300 ˚C, the yield of acetone-soluble phase
267
reached the maximal value of 14.2 % in 15 min and afterwards it decreased.
268
According to the literature the characteristic compounds of acetone-soluble phase are: furans,
269
organic acids and their derivatives, aldehydes, ketones, alcohols, esters, phenols, alkanes,
270
alkenes and high molecular compounds 47, 48.
271
The reaction mechanism of cellulose conversion to acetone-soluble compounds which is
272
proposed based on publications
273
mentioned, that the 5-HMF can be obtained directly from glucose or from fructose produced
274
by glucose isomerisation
275
various compounds and chemicals. As the main compound formed already at lower
276
temperatures, 5-HMF easily losses its acetol group forming a furfural 44. At the same time, the
277
different furan derivatives were detected, such as: 3-(2-furanyl)-2-propenal (1), methyl-2-
278
furoate (2), 2,2´-methylenebis(5-methylfuran) (3), etc. Furthermore, the loss of –OH group,
279
decarbonylation and hydroxylation of 5-HMF probably lead to the formation of 4-hydroxy-4-
280
methyl-2-pentanone, occurred at 200 ˚C in 15 min, which with increasing reaction time also
281
losses the –OH group forming the 4-methyl-3-penten-2-one. At longer reaction times, the 1,3-
282
butadiene carboxylic acid was detected, which represents the suitable basis for production of
283
levulinic acid detected at higher temperatures. Levulinic acid can be further converted into
40, 49
and our results is shown in Figure 10. It was already
43
. 5-HMF represents the crucial building block for production of
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cyclopentanones and aliphatic alkanes and alkenes. The detected benzene derivatives, such as
285
4-hydroxy-3-methylacetophenone (4), methyl benzoate (5), 1,1-dimethylethoxybenzene (6)
286
and others, were possible products of cycloaddition of furans. As the temperature and reaction
287
time were increased the benzene derivatives lead to the formation of phenols. Afterwards, the
288
Diels-Alder reactions between dienes and furans would lead to the production of benzofurans,
289
such as: 4,7-dimethylbenzofuran (7), 2-acetylbenzofuran (8), 2-methyl-5-hydroxybenzofuran
290
(9), etc. Likewise, acetic acid, propenoic acid, maleic acid, succinic acid derivatives were also
291
detected.
292
3.4 Gases, losses and char
293
Figure 11 shows the changes in the yield of char with reaction time at different temperatures.
294
At lower temperatures a high amount of solid residue was obtained due to poor conversion of
295
cellulose. As the reaction time increased the yield of solid residue slowly decreased.
296
However, at temperature of 250 ˚C and reaction time of 5 min, the whole cellulose was
297
converted; the char was formed and the yield of char reached the value of 20.8 % at 250 ˚C
298
and 5 min. Afterwards, it significantly decreased with increasing reaction time to 15 min,
299
after which again linearly increased with the reaction time. At 300 ˚C the yield of char was
300
21.2 % in 5 min and with further increase of reaction time to 15 min it increased to 30.5 %.
301
The characteristic properties of char were determined by gas adsorption. The results for each
302
sample were almost the same. The surface area was around 11 m2/g determined by the BET
303
(Brunauer-Emmet-Teller) method. The pore volume and the average pore diameter, which
304
were determined by BJH (Barrett-Joyner-Helenda) method, were around 0.014 cm3/g and
305
12.6 nm, respectively. Therefore, we can conclude that the obtained char consists of
306
mesopores.
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307
Figure 12 represents the dependence of the yield of gases and losses on temperature and
308
reaction time. It is obvious that at lower temperatures the yield of gases was quite low, while
309
with increasing the temperature and reaction time the yield of gases significantly increased.
310
Therefore, the maximal yield of gases and losses was 57.4 % at temperature of 300 ˚C and
311
reaction time of 60 min. Thus, it can be assumed that the yield of gases would continue to
312
increase with further increase of temperature and reaction time.
313
4
314
The hydrothermal reactions were performed in a batch reactor within temperature range of
315
200-300 ˚C and reaction time of 5-60 min. It was proved that the maximal yield of overall
316
cellulose conversion was 87.9 % at temperature of 250 ˚C and reaction time of 5 min. At
317
these conditions, the yield of water-soluble phase was the highest (68.6 %). The main
318
products of water-soluble fractions were sugars, such as glucose, fructose, cellobiose and
319
lactose. The main product was definitely glucose with maximal concentration of 42.6 %
320
obtained by treating cellulose with subcritical water at 250 ˚C and 5 min. The detected sugar
321
degradation products were 5-HMF, furfural, glycolaldehyde, erythrose, 1,6-anhydroglucose,
322
1,3-dihydroxyacetone, levulinic acid, glyceraldehyde, sorbitol. The maximal yield of acetone-
323
soluble fraction was 15.5 %, obtained at temperature of 250 ˚C in 30 min. The characteristic
324
compounds of acetone-soluble phase were furans, carboxylic acids, aldehydes, ketones,
325
alcohols, esters, phenols and high molecular compounds. 5-HMF, as the main product of
326
carbohydrates found in both water-soluble and acetone-soluble phase, represents a chemical
327
building block, important for production of various organic acids and biofuels
328
degradation product of 5-HMF is definitely levulinic acid, which is used industrially as a
329
solvent, as well as for production of polymers, plasticizers, fuels, antifreeze ingredients, food
330
additives and also in pharmaceuticals 50. Valuable product is also sorbitol, which is important
331
in medical, food and cosmetic uses 51. The highest yield of char was obtained at temperature
Conclusion
50
. Important
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of 300 ˚C in 30 min (30.5 %), while the maximal yield of gases was obtained at 300 ˚C in 60
333
min (57.4 %). It was proved that char structure consists of mesopores. All four main types of
334
products possess great potential for further synthesis of commodity chemicals, but it is mainly
335
necessary to choose proper reaction conditions in order to optimize the selectivity to desired
336
products and minimize undesirable products 6.
337
Supporting Information
338
The table with the main compounds of acetone-soluble phase detected by GC-MS (Area %).
339
Acknowledgments
340
The authors would like to acknowledge the Slovenian Research Agency (ARRS) for financing
341
this research in the frame of Program P2-0046 (Separation processes and production design).
342 343 344
Abbreviations and Symbols CO
Carbon monoxide
345
CO2
Carbon dioxide
346
CH4
Methane
347
GC-MS
Gas-chromatography-mass spectrometry
348
H2
Hydrogen
349
HPLC
High-performance liquid chromatography
350
mAS
Mass of acetone-soluble phase
351
mRC
Mass of remaining cellulose
352
mCH
Mass of char
353
mWS
Mass of water-soluble phase
354
m0
Mass of initial material
355
nd
Non-detected
356
RI
Refractive index
357
UV
Ultraviolet
358
!"
The yield of water-soluble phase
359
#"
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The yield of char
/
The yield of gases and losses
362 363
References
364
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Figure Captions
488
Figure 1. The batch reactor system.
489 490
Figure 2. The influence of reaction time on overall conversion of cellulose at different temperatures.
491 492
Figure 3. The influence of reaction time on water-soluble fraction yield at different temperatures.
Kabyemela, B. M.; Adschiri, T.; Malaluan, R. M.; Arai, K., Glucose and Fructose
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493 494
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Figure 4. The influence of reaction time on total carbohydrate content at different temperatures.
495
Figure 5. The influence of reaction time on sugar yield at temperature of 200˚C.
496
Figure 6. The influence of reaction time on sugar yield at temperature of 220˚C.
497
Figure 7. The influence of reaction time on sugar yield at temperature of 250˚C.
498
Figure 8. The decomposition pathway of cellulose.
499 500
Figure 9. The influence of reaction time on acetone -soluble fraction yield at different temperatures.
501 502
Figure 10. The proposed reaction mechanism of cellulose conversion to acetone-soluble compounds.
503
Figure 11. The influence of reaction time on char yield at different temperatures.
504
Figure 12. The influence of reaction time on gases and losses yield at different temperature.
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505
Figure 1. The batch reactor system.
506
60 overall conversion, %
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 22 of 30
40 200˚C 220˚C
20
0 0
10
20
30 40 time, min
50
60
70
507 508
Figure 2. The influence of reaction time on overall conversion of cellulose at different
509
temperatures.
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Page 23 of 30
water-soluble fraction yield, %
80 60 200˚C 220˚C
40
250˚C 300˚C
20 0 0
10
20
30 40 time, min
50
60
70
510 511
Figure 3. The influence of reaction time on water-soluble fraction yield at different
512
temperatures.
total carbohydrates content, %
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
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80 70 60 50 40 30 20 10 0 200˚C
220˚C 5 min
15 min
250˚C 30 min
300˚C
60 min
513 514
Figure 4. The influence of reaction time on total carbohydrate content at different
515
temperatures.
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20 15 10 5 0
glucose
516 517
Page 24 of 30
25
5
15 30 reaction time, min cellobiose fructose
60 lactose
Figure 5. The influence of reaction time on sugar yield at temperature of 200˚C.
concentration of sugars, % (w/w)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
concentration of sugars, % (w/w)
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30 25 20 15 10 5 0 5 glucose
15 30 reaction time, min cellobiose fructose
60 lactose
518 519
Figure 6. The influence of reaction time on sugar yield at temperature of 220˚C.
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concentration of sugars, % (w/w)
Page 25 of 30
45 40 35 30 25 20 15 10 5 0 5
15 reaction time, min
glucose
cellobiose
fructose
lactose
520 521
Figure 7. The influence of reaction time on sugar yield at temperature of 250˚C.
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Page 26 of 30
522 523
Figure 8. The decomposition pathway of cellulose.
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18 acetone-soluble fraction yield, %
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
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16 14 12 10
200˚C
8
220˚C
6
250˚C
4
300˚C
2 0 0
10
20
30 40 time, min
50
60
70
524 525
Figure 9. The influence of reaction time on acetone -soluble fraction yield at different
526
temperatures.
527 528
Figure 10. The proposed reaction mechanism of cellulose conversion to acetone-soluble
529
compounds.
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35
yield of solid residue, %
30 25 20 250˚C
15
300˚C 10 5 0 0
10
20
30 40 time, min
50
60
70
530
Figure 11. The influence of reaction time on char yield at different temperatures.
531
70 60 yield of gases and losses, %
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 28 of 30
50 200˚C
40
220˚C 30
250˚C
20
300˚C
10 0 0
10
20
30 40 time, min
50
60
70
532 533
Figure 12. The influence of reaction time on gases and losses yield at different temperatures.
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Table 1. The influence of reaction time and temperature on concentration (in % (w/w)) of degradation products of glucose and fructose detected in water-soluble phase.
200˚C Components
220˚C
250˚C
300˚C
5 min
15 min
30 min
60 min
5 min
15 min
30 min
60 min
5 min
15 min
30 min
60 min
5 min
15 min
30 min
60 min
Erythrose
nd1
nd
nd
nd
nd
nd
nd
0.382
0.651
nd
nd
nd
nd
nd
nd
nd
1,6-anhydroglucose
nd
nd
nd
1.24
nd
2.21
2.33
1.73
3.89
nd
nd
nd
nd
nd
nd
nd
5-HMF
1.80
6.24
4.00
9.41
5.22
9.28
12.3
5.70
4.01
19.1
nd
nd
0.406
nd
nd
nd
Furfural
1.19
2.40
1.87
3.32
2.54
3.10
3.24
2.90
2.93
nd
nd
nd
10.0
nd
nd
nd
1,3-dihydroxyacetone
nd
nd
nd
nd
nd
0.352
1.14
0.881
nd
nd
nd
nd
nd
nd
nd
nd
Glyceraldehyde
nd
nd
nd
nd
nd
7.63
12.6
2.14
nd
nd
nd
nd
nd
nd
nd
nd
Glycolaldehyde
nd
0.510
1.21
1.54
0.871
0.475
0.345
0.245
0.435
nd
nd
nd
nd
nd
nd
nd
Levulinic acid
nd
nd
nd
nd
nd
nd
nd
nd
nd
6.01
15.1
17.7
7.16
9.50
18.7
22.7
Sorbitol
nd
nd
nd
nd
1.56
nd
nd
nd
nd
nd
nd
nd
nd
nd
nd
nd
1
Non-detected
29
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