Inorganic

am7b09837_si_001.pdf (612.96 kB) ...... High Definition Flexible Active Matrix Organic Light Emitting Display with Oxide Thin Film Transistor J. J. Ap...
0 downloads 0 Views 2MB Size
Subscriber access provided by University of Glasgow Library

Article

Flexible polymer/metal/polymer and polymer/metal/inorganic trilayer transparent conducting thin film heaters with highly hydrophobic surface Tae-Woon Kang, Sung Hyun Kim, Cheol Hwan Kim, Sang-Mok Lee, HanKi Kim, Jae Seong Park, Jae Heung Lee, Yong Suk Yang, and Sang-Jin Lee ACS Appl. Mater. Interfaces, Just Accepted Manuscript • DOI: 10.1021/acsami.7b09837 • Publication Date (Web): 05 Sep 2017 Downloaded from http://pubs.acs.org on September 6, 2017

Just Accepted “Just Accepted” manuscripts have been peer-reviewed and accepted for publication. They are posted online prior to technical editing, formatting for publication and author proofing. The American Chemical Society provides “Just Accepted” as a free service to the research community to expedite the dissemination of scientific material as soon as possible after acceptance. “Just Accepted” manuscripts appear in full in PDF format accompanied by an HTML abstract. “Just Accepted” manuscripts have been fully peer reviewed, but should not be considered the official version of record. They are accessible to all readers and citable by the Digital Object Identifier (DOI®). “Just Accepted” is an optional service offered to authors. Therefore, the “Just Accepted” Web site may not include all articles that will be published in the journal. After a manuscript is technically edited and formatted, it will be removed from the “Just Accepted” Web site and published as an ASAP article. Note that technical editing may introduce minor changes to the manuscript text and/or graphics which could affect content, and all legal disclaimers and ethical guidelines that apply to the journal pertain. ACS cannot be held responsible for errors or consequences arising from the use of information contained in these “Just Accepted” manuscripts.

ACS Applied Materials & Interfaces is published by the American Chemical Society. 1155 Sixteenth Street N.W., Washington, DC 20036 Published by American Chemical Society. Copyright © American Chemical Society. However, no copyright claim is made to original U.S. Government works, or works produced by employees of any Commonwealth realm Crown government in the course of their duties.

Page 1 of 27

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Applied Materials & Interfaces

Flexible polymer/metal/polymer and polymer/metal/inorganic trilayer transparent conducting thin film heaters with highly hydrophobic surface Tae-Woon Kang§,#, Sung Hyun Kim§,‡,#, Cheol Hwan Kim§, Sang-Mok Lee†, Han-Ki Kim†, Jae Seong Park§, Jae Heung Lee§, Yong Suk Yang,‡ and Sang-Jin Lee*,§ §

Chemical Materials Solutions Center, Korea Research Institute of Chemical Technology, Daejeon 34114, Republic of Korea



Department of Nano Fusion Technology, Pusan National University, Busan 46241, Republic of Korea †

Department of Advanced Materials Engineering for Information and Electronics, Kyung Hee University, 1 Seocheon-dong, Yongin, Gyeonggi-do 17104, Republic of Korea

#

Both authors contributed equally to this work as co-first authors

Keywords: Carbon nanotube; polytetrafluoroethylene; polymer composite target; hydrophobic thin film; roll-to-roll coating.

ACS Paragon Plus Environment

1

ACS Applied Materials & Interfaces

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 2 of 27

Polymer/metal/polymer and polymer/metal/inorganic trilayer-structured transparent electrodes with

fluorocarbon

plasma

polymer

thin

film

heaters

have

been

proposed.

The

polymer/metal/polymer and polymer/metal/inorganic transparent conducting thin films fabricated on a large-area flexible polymer substrate using continuous roll-to-roll sputtering process show excellent electrical properties and visible light transmittance. They also exhibit water-repelling surfaces to prevent wetting and to remove contamination. In addition, the adoption of fluorocarbon/metal/fluorocarbon film permits an outer bending radius as small as 3 mm. These films have a sheet resistance of less than 5 Ω sq−1, sufficient to drive light-emitting diode circuits. The thin film heater with the fluorocarbon/Ag/SiNx structure exhibits excellent heating characteristics, with a temperature reaching 180 °C under the driving voltage of 13 V. Therefore, the proposed polymer/metal/polymer and polymer/metal/inorganic transparent conducting electrodes using polymer thin films can be applied in flexible and rollable displays as well as automobile window heaters and other devices.

Introduction Many advanced devices, including displays, perovskite and organic solar cells, smart windows, Internet-of-Things (IoT) sensors, and automotive surface heaters, require flexible, transparent, and electrically conductive electrode materials. In–Sn oxide (ITO), a typical transparent electrode, has been used for large-area flat-panel displays and touch screen panels, as the most widely used transparent electrode material in recent decades.1,2 However, because of the high production cost of In, lack of mechanical flexibility from the nature of the oxide ceramic, and insufficient visible-light transmittance at low resistances, many alternatives have been extensively studied.

ACS Paragon Plus Environment

2

Page 3 of 27

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Applied Materials & Interfaces

Different

researchers

have

proposed

Ag

nanowires

(AgNWs),

poly(3,4-

ethylenedioxythiophene):poly(styrene sulfonate) (PEDOT:PSS), graphene, carbon nanotubes (CNTs), metal grids, and oxide/metal/oxide (OMO) trilayers as substitutes for ITO.2–11 Of these, OMO trilayers have attracted attention because they exhibit high conductivity, visible-light transmittance, chemical stability, and flexibility, as well as a relatively easy manufacturing process.11–15 ITO, ZnO, Ga-doped ZnO (GZO), Al-doped ZnO (AZO), InZnO, and ZnS are mainly used as oxide layers.11–22 Ag is the most widely applied as the metal layer because it has excellent antireflection properties; Cu is also used because it is low in cost, but it has lower transparency than Ag.23–28 OMO transparent electrodes have been reported to have sheet resistances below 10 Ω sq−1 and high transmittances exceeding 80 %. In addition, they show good mechanical flexibility compared to conventional transparent conducting oxides, and they are suitable for use in electronic devices. However, the outer bending radii of reported films remain greater than 5 mm, insufficient for use in bendable or rollable electronic devices. In this study, novel flexible transparent electrodes with water-repellent surfaces, comprising polymer/metal/polymer (PMP) and polymer/metal/inorganic (PMI) trilayer structure, are proposed. The electrodes utilize bottom and top layers of plasma polymer nanoscale thin films via continuous roll-to-roll sputtering. With the plasma polymer fluorocarbon thin film, the PMP and PMI transparent electrodes exhibit the excellent low sheet resistances and high transmittances, in addition to extreme flexibility, water repulsion, and antireflection property. Furthermore, devices of light-emitting diode (LED) electronic circuits and transparent film heaters were created using the PMP and PMI hydrophobic transparent electrodes. Both types of proposed transparent electrode successfully drove the LED electronic circuits, and the transparent film heaters showed excellent performance with rapid temperature increases to 180

ACS Paragon Plus Environment

3

ACS Applied Materials & Interfaces

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 4 of 27

°C. The demonstrated water-repellent and flexible transparent electrodes can be used in a wide variety of applications, such as de-icing and defrosting for automobiles, outdoor solar-cell devices, and greenhouses.

Experimental section Large-area PMP and PMI thin film fabrication using continuous roll-to-roll sputtering: The rollto-roll sputtering system (ULVAC, SPW-060) consisted of three modules: the unwinder, winder, and main sputtering modules. The main sputtering module contains four separate compartments with three mid-range frequency (MF) dual cathodes and one direct current (DC) cathode for depositing multilayer films. In this experiment, we used the three MF cathodes for the deposition of the plasma polymer fluorocarbon (Abbreviated FC) thin film using a CNT/PTFE composite target (Abbreviated composite target, see Supporting Information Figure S1), ITO thin film with an ITO target (In2O3:SnO2 = 92.5:7.5 w/w, Mitsui Mining & Smelting Corporation), and SiNx thin film with a Si target. For more information of sputtered FC thin films fabricated by using composite target, refer to our previous study.29 The Ag thin film for the conducting layer was deposited using the DC cathode with an Ag target. Before deposition, the PET substrate film was pretreated using a heater and Ar/O2 ion plasma to remove surface contamination and improve the adhesion between the bottom-layer FC, ITO, and SiNx thin films and the PET substrate in the unwinder chamber. Characterizations of sputtered PMP and PMI multilayer thin films: The sheet resistances of the PMP and PMI trilayer thin films were measured at room temperature using a standard four-point probe technique (MCP-T610, Mitsubishi Chemical Analytech). The microstructures of the PMI multilayer thin films were examined using field-emission transmission electron microscopy (FE-

ACS Paragon Plus Environment

4

Page 5 of 27

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Applied Materials & Interfaces

TEM, TECNAI G2 F30 S-TWIN, FEI Co.) and the elements in each layer was analyzed by timeof-flight secondary ion mass spectroscopy (TOF-SIMS 5, ION-TOF, Münster). The optical transmittances were measured in the wavelength range of 300–2400 nm using an optical spectrometer (U-4100, Hitachi). The water contact angle of the top plasma polymer FC film was measured with a contact angle analyzer (PHEONIX 300 touch, Surface Electro Optics). The sheet resistance of trilayers was measured using a standard four-point probe technique (LorestaGP, Mitsubishi Chemical). The mechanical properties of the PMP and PMI multilayers were evaluated using a specially designed inner/outer bending system. In addition, dynamic fatigue bending tests were performed using a lab-designed cyclic bending machine, operated at a frequency of 0.5 Hz for 10,000 cycles at the fixed outer bending radius of 10 mm. The resistances of the PMP and PMI trilayers were measured during cyclic bending.

Results and discussion Figure 1(a) shows the schematic procedure of the composite target fabrication for the deposition of the plasma polymer FC thin film. To impart electrical conductivity to the polymer target for MF sputtering, we mixed 5 wt% CNT powder (HANOS CM-280, Hanwha Chemical) into PTFE powder (A7-J, DuPont Mitsui). The conductive composite target (5:95 w/w CNT:PTFE) was shaped into a 960 × 150 × 6 mm3 rectangular strip using high-temperature compression molding for continuous roll-to-roll sputtering. Large-area PMP and PMI trilayer thin films were fabricated on a 100-µm-thick, 520-mm-wide polyethylene terephthalate (PET) film (V7610, SKC) using a roll-to-roll sputtering system at room temperature. In this experiment, a FC thin film was used as the polymer, Ag as metal, and ITO and SiNx thin films as inorganic layers.

ACS Paragon Plus Environment

5

ACS Applied Materials & Interfaces

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 6 of 27

Figure 1(b) shows the sequential process for fabricating the PMP multilayer thin film, in which the bottom FC layer is deposited at a MF power of 2 kW in the forward direction. By changing direction, the Ag interlayer is deposited using a direct-current (DC) cathode, and then the continuous top FC layer is finally deposited in the forward direction. In order to fabricate the PMI multilayer, the bottom layer of ITO or SiNx is deposited using the MF cathode in the forward direction, and the metal and polymer are fabricated in the same manner as those in the PMP structure. Consequently, large-area PMP and PMI transparent conducting electrode films are successfully fabricated by continuous roll-to-roll sputtering, as shown in Figure 1(c). Sheet resistances and optical transmittances at wavelength of 550 nm of single layers are measured. The sheet resistances of single layer FC 60 nm, ITO 40 nm, and SiNx 40 nm thin films deposited on PET film substrate are out of range, 247 Ω sq−1, out of range, respectively. And optical transmittances at 550 nm wavelength are 91.05 %, 81.55 % and 82.12 %, respectively. Figure 2(a) shows the optical transmittance properties of the PMP multilayer film in the wavelength range between 300 and 2400 nm as a function of Ag thickness, ranging from 6 to 12 nm. In general, sputtered FC thin films show high optical transparency because they have amorphous structures and relatively low optical constants.30 By ellipsometry analysis, the optical constant of the sputtered FC thin film is n ~ 1.38 when a FC composite target (CNT/PTFE 5:95 w/w) is used. Based on previous experiments (Figure S2), the thickness of the bottom and top FC thin films was symmetrically set to 60 nm. The PMP film with a 6-nm-thick Ag interlayer shows a different trend with low optical transmittance, which is attributed to the Ag layer formation in islands, instead of a uniform thin film.31 However, as the Ag interlayer thickness is increased from 8 to 10 nm, the PMP film shows an increase in optical transmittance because of the antireflection effect, caused by internal interference within the multilayer structure. The large-area

ACS Paragon Plus Environment

6

Page 7 of 27

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Applied Materials & Interfaces

PMP films fabricated by continuous roll-to-roll sputtering have good optical transmittances in the visible region. However, deterioration of optical properties is observed when the thickness of the Ag interlayer exceeds 12 nm because the characteristics of the Ag metal increase in prominence as the Ag layer thickness increases, thus reducing the transmittance of the PMP film.32 As a result, the FC 60 nm/Ag 10 nm/FC 60 nm structure possesses the maximum optical transmittance of 68 % in the visible range. Figure 2(b) shows the sheet resistance values of the Ag-inserted PMP trilayers as a function of Ag thickness. For the film of 6-nm Ag thickness, the sheet resistance is not measured because a conductive layer does not form. For 10- and 12-nm thicknesses of the Ag layer, the PMP multilayers show extremely low sheet resistances of less than 5 Ω sq−1. Consequently, we prepared a PMP multilayer film with a sheet resistance of 4.5 Ω sq−1 (resistivity of 5.9 × 10-5 Ω·cm) and a transparency of 68 %. The PMP trilayer exhibits excellent sheet resistance as an electrode, but shows a low visible light transmittance which is insufficient for use as a transparent electrode. Therefore, in order to increase the transmittance in the visible light region through the internal interference effect, the PMI structure is suggested by changing the bottom polymer thin film to inorganic thin film such as ITO (n ~ 2.0) and SiNx (n ~ 2.2) having high refractive index. In this case, as the bottom layer is changed in the trilayer structure, the water repellent property by the fluorocarbon thin film on the top layer could be implemented as it is, and a flexible hydrophobic transparent electrode could be maintained. Figure 2(c) and 2(d) show the transmittance spectra of the PMI films in which ITO and SiNx thin films are adopted as the bottom inorganic layers, respectively, in order to increase the optical transmittance in the visible range. Normally, materials with higher refractive indices provide better anti-reflectance in OMO multilayered structures.21 When SiNx is used for the bottom layer, the transmittance reaches 78 % with a sheet resistance of 5 Ω sq−1 (resistivity of 5.5 × 10-5 Ω·

ACS Paragon Plus Environment

7

ACS Applied Materials & Interfaces

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 8 of 27

cm). The photographs included in Figure 2(e) realistically show the degrees of transparency of the PMP and PMI transparent conducting films when placed on backlight modules and pieces of white paper. Both PMP and PMI films exhibit excellent transparency under the conditions of transmission and reflection. Figure 2(f) shows a photograph of a flexible and transparent PMI (I = SiNx) film. The PMP and PMI trilayers tend to show a significant decrease in transmittance in the near infrared (IR) region and a transmittance finally reached less than 10 % over 2000 nm wavelength. Due to these IR blocking property, the PMP and PMI trilayer electrodes are expected to exhibit its performance as a low-emissivity that conserves energy by blocking IR in the sunlight. Figure 3(a) shows the measured water contact angle as a function of the top FC layer thickness. The surface of the uncoated Ag/ITO film is hydrophilic, with a water contact angle of 64°, whereas the coating of FC is highly hydrophobic, with a water contact angle exceeding 100°. Therefore, when the FC thin film is used as the top layer, outside contamination is prevented. Along with a touch screen or solar cell, the film can be used as a low-resistance transparent electrode that resists contamination. Figure 3(b) compares the sheet resistance and the transmittance graphs of the thickness-optimized PMP and PMI trilayer films. The optimized PMP trilayer film has extremely low sheet resistance, while the PMI film has better optical characteristics than the PMP film. Figure 3(c) depicts the time-of-flight secondary ion mass spectroscopy (TOF-SIMS) depth profile, showing the changes in the mass intensity of CF-, Ag-, and InO- anions in the course of sputtering of the FC/Ag/ITO trilayer film. The species are detected in the order of CF-, Ag-, and InO- over the sputtering time, confirming that the multilayer FC/Ag/ITO structure is deposited correctly. Figure 3(d) is a cross-sectional TEM image of the FC/Ag/ITO trilayer film. Pt was coated with a protective layer to prevent damage

ACS Paragon Plus Environment

8

Page 9 of 27

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Applied Materials & Interfaces

during focused ion beam milling. The TEM image depicts the three layers of FC, Ag, and ITO in consonance with the SIMS results, verifying that each layer is uniformly deposited with thicknesses of approximately 60, 10, and 40 nm for the FC, Ag, and ITO layers, respectively. The thick dark layer on top of the FC is Pt, deposited via focused ion beam to process the film. In the conventional OMO structure, when the FC plasma polymer is used instead of an oxide layer, the PMP and PMI trilayer conducting electrodes have not only hydrophobicity but also improved mechanical flexibility relative to the single-layer oxide-based transparent electrode thin film. We investigated the effect of bending on the electrical resistance of the PMP and PMI transparent conducting films with the layer structures of FC/Ag/FC, FC/Ag/ITO, and FC/Ag/SiNx, as shown in Figure 4. Figure 4(a) shows the measured cracking characteristics of the PMP and PMI trilayer transparent conductive films after outer bending tests. The FC/Ag/FC trilayer films show the best bending properties, with cracks generating at the bending radius of 3 mm. The PMI films, using either SiNx or ITO as the inorganic thin-film bottom layers, crack at the radius of 5 mm. It was reported that OMO films with oxide layers withstood bending to a radius of 6 mm.22,23,28 However, trends in technological development require flexibility in transparent electrodes to bending radii of 5 mm or smaller to realize bendable and rollable devices. Thus, both the PMP and PMI thin films are suitable for next-generation flexible electronic devices. The mechanical robustness and flexibility of the films were investigated by repeatedly bending them 10,000 times to a fixed 10-mm bending radius.33-36 After 10,000 bending cycles, neither the FC/Ag/FC nor FC/Ag/ITO films display visible changes in morphology (Figure S3) or resistance, as shown in Figure 4 (b-d). However, for the FC/Ag/SiNx trilayer, a slight resistance change is observed during the fatigue test. This is due to the slight cracking of the SiNx film

ACS Paragon Plus Environment

9

ACS Applied Materials & Interfaces

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 10 of 27

during bending, although the fracture does not progress because of the flexible Ag and polymer films. Therefore, the mechanical properties of the FC/Ag/SiNx trilayer thin film are expected to stabilize after the initial cracking. This outstanding performance may be attributed to the robustness and flexibility of the PMP and PMI films. In order to test the electrical properties of the flexible transparent conducting electrodes containing water-repellent polymer thin films, the LED on/off test was performed after constructing a simple circuit, as shown in Figure 5. Figure 5(a) shows the KRICT logo on the LED module when the PMP transparent electrode film is placed on the plane and the electrodes are connected to the circuit. We also performed tests to evaluate the electrical properties of the films in the bending state. Figure 5(b) shows that the LED circuit works well even when the film is bent. It is expected that the PMP and PMI trilayer films can be applied as high-performance transparent electrodes with excellent flexibility, high water repellency, and good conductivity. To demonstrate another application of these electrodes as hydrophobic transparent heaters, we fabricated PMP and PMI film heaters by continuous roll-to-roll sputtering on PET substrates. In order to measure the electrothermal characteristics, the film heaters were cut to 100 × 100 mm2 in size and an electrical potential was applied across the two electrodes through a Cu tape contact from a DC power supply (OPS-1005, ODA). The surface temperature was monitored using an infrared thermal imager (C2, FLIR), as illustrated in Figure S4. To the best of our knowledge, this is the first report of hydrophobic transparent thin film heaters. Figure 6(a) shows photographs of the fabricated PMP- and PMI-based film heaters and the corresponding infrared images, which show uniform heat distributions over the films at their steady-state temperatures. When the input voltage is increased to 10 V, all film heaters reach temperatures above 100 °C, confirming operability at low voltages. The PMP film heater reaches a temperature of 144 °C

ACS Paragon Plus Environment

10

Page 11 of 27

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Applied Materials & Interfaces

under the applied voltage of 13 V. Notably, the FC/Ag/SiNx film heater reaches 180 °C at only 13 V. We could have achieved higher temperatures by using a polymer substrate other than a PET film that could withstand high temperatures. These PMP and PMI film heaters would be suitable for quickly removing dew and frost from outdoor windows. The temperature distributions of the PMP and PMI films under the applied voltages are homogeneous. This uniformity is attributed to the excellent thermal and electrical conductivities of the materials, as well as the uniform surfaces of the PMP and PMI trilayers. Figure 6(b) shows the heat and uniformity measurement of the FC/Ag/ITO trilayer film in the bent state. Under the applied voltage of 11 V, the temperature increases quickly, as in the planar film, and a uniform temperature distribution is exhibited even in the film’s bent state. Figure 6(c) displays experimentally measured electrothermal performance as a function of applied voltage. The input voltage is modulated from 0 to 14 V, causing a significant increase in the slope of the temperature. Figure S5 shows the generated current characteristics as a function of the voltage applied to the film heater. When a voltage of 13–14 V is applied, a current of 2.5–2.6 A is generated, and 32.5–36.4 W power is consumed. Both PMP and PMI film heaters show similar electrothermal properties, but the PMI heaters exhibit higher reaction rates and temperatures. The power dissipated in a resistive conductor can be described by Joule’s first equation: P = V2/R

(1)

where V is the applied voltage and R the total resistance. It is apparent from equation (1) that the temperature T increases with the applied voltage V and decreases with the film heater’s sheet resistance R for fixed sample geometry. The PMP and PMI film heaters exhibit similar surface resistance characteristics; however, the FC/Ag/SiNx film

ACS Paragon Plus Environment

11

ACS Applied Materials & Interfaces

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 12 of 27

displays higher temperature characteristics than either the FC/Ag/FC or FC/Ag/ITO films. This is attributed to the bottom SiNx layer acting as a thermal barrier, containing the heat generated in the Ag thin film layer. That is, the film heater has a “closed” configuration to reduce heat loss and thus improve thermal efficiency.31,32 Figure 6(d) shows the development of the sample temperature over time as the PMP and PMI films on PET substrates are heated. The power source is directly connected to the electrode plates and maintained at an output voltage of 10 V. Regardless of the bottom layer material, the PMP and PMI heaters show fast heating responses to reach steady-state temperatures in 60 s. Under the application of the same input voltage (10 V), the maximum steady-state temperature reaches 110 °C, indicating that the PMP and PMI multilayers with resistances below 5 Ω sq−1 are very suitable as flexible film heaters. It is possible to combine hydrophobicity, flexibility, transparency, and high heating performance at low voltage, typically below 12 V, which is of interest for many applications. One potential application of a highly hydrophobic transparent PMP or PMI heater is a vehicle window defroster, since moisture and frost must be removed quickly from vehicle windows to avoid affecting the driver’s visibility.

Conclusion We proposed novel hydrophobic transparent heaters with PMP and PMI trilayer structures prepared using plasma polymer FC thin films and suitable for continuous fabrication by largearea roll-to-roll sputtering. The PMP electrode with Ag as a middle interlayer and FC on both sides showed a sheet resistance of 4.5 Ω sq−1 and a transmittance of 68 % in the visible range for the optimized

ACS Paragon Plus Environment

12

Page 13 of 27

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Applied Materials & Interfaces

structure. The outer bending test showed remarkable mechanical flexibility characteristics with a minimum bending radius of 3 mm and excellent cyclic fatigue resistance. By using a highrefractive-index inorganic film as the bottom layer in the trilayer structure, the visible light transmittance reached 78 % while maintaining a low sheet resistance. Successful demonstrations of an LED circuit and a transparent film heater were given, using the PMP and PMI trilayer thin films. The LED circuit confirmed that the on/off characteristics of the transparent electrode are excellent in both the planar and bent states. Both PMP and PMI film heaters exhibited excellent behavior, reaching high temperatures exceeding 100 °C within approximately 60 seconds and showing uniform temperature distributions. For PMI structures using SiNx as the bottom layer, the temperature reached 180 °C at a low voltage of 13 V because of the thermal barrier effect. Considering their superior hydrophobicity, chemical stability, flexibility, transparency, and large-area scalability, the demonstrated PMP and PMI trilayer conducting electrode films could be applied in bendable and rollable displays, flexible touch screen panels, heaters for the front, back, and side windows of automobiles, and other applications requiring transparent heating films for either defrosting or temperature maintenance purposes.

ACS Paragon Plus Environment

13

ACS Applied Materials & Interfaces

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 14 of 27

Figure 1. (a) Schematic of fabrication of composite targets, (b) illustrations of the roll-to-roll sputtering process to deposit FC/Ag/FC trilayers on PET substrate, (c) structures of PMP and PMI trilayers prepared on PET film substrate using large-area roll-to-roll sputtering system.

ACS Paragon Plus Environment

14

Page 15 of 27

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Applied Materials & Interfaces

Figure 2. Optical transmittances and sheet resistances of PMP and PMI transparent conducting electrodes: (a) optical transmittance and (b) sheet resistance of FC/Ag/FC trilayer with increasing Ag thickness. Optical transmittance of (c) FC/Ag/ITO and (d) FC/Ag/SiNx trilayers as a function of bottom layer thickness. (e) Photographs of PMP and PMI films placed on (upper row) backlight module and (lower row) white paper, (f) photograph of bent FC/Ag/SiNx trilayer.

ACS Paragon Plus Environment

15

ACS Applied Materials & Interfaces

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 16 of 27

Figure 3. (a) Water contact angles of FC/Ag/ITO trilayer thin films as a function of FC thickness. (b) Sheet resistance and optical transmittance of optimized FC/Ag/FC, FC/Ag/ITO, and FC/Ag/SiNx trilayer thin films. (c) SIMS depth profile of FC 60 nm/Ag 10 nm/ITO 40 nm trilayer film. (d) Cross-sectional TEM image of FC 60 nm/Ag 10 nm/ITO 40 nm trilayer film.

ACS Paragon Plus Environment

16

Page 17 of 27

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Applied Materials & Interfaces

Figure 4. (a) Mechanical bending test results of FC/Ag/FC, FC/Ag/ITO, and FC/Ag/SiNx trilayer thin films. Cyclic fatigue test results of (b) FC/Ag/FC, (c) FC/Ag/ITO, and (d) FC/Ag/SiNx trilayer thin films.

ACS Paragon Plus Environment

17

ACS Applied Materials & Interfaces

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 18 of 27

Figure 5. Photographs of LED circuit-driving test of water-repellent transparent PMI electrode. LED on/off tests (a) with water dropped on the electrode surface, and (b) in a bent state.

ACS Paragon Plus Environment

18

Page 19 of 27

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Applied Materials & Interfaces

Figure 6. Evaluation of heat from FC/Ag/FC, FC/Ag/ITO, and FC/Ag/SiNx multilayer thin films. (a) Surface thermal images of FC/Ag/FC, FC/Ag/ITO, and FC/Ag/SiNx films as a function of increasing applied voltage. (b) Top: thermal image of bent-state FC/Ag/ITO film heater under 11 V; bottom: photograph of bent FC/Ag/ITO film heater mounted on heater module. (c) Graph of temperature characteristics of PMP and PMI film heaters as a function of applied voltage. (d) Graph of temperature characteristics of PMP and PMI film heaters over time under voltage of 10 V.

ACS Paragon Plus Environment

19

ACS Applied Materials & Interfaces

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 20 of 27

ASSOCIATED CONTENT Supporting Information. Supporting Information accompanies this paper at http://pubs.acs.org/journal/aamick

AUTHOR INFORMATION Corresponding Author * [email protected] Author Contributions S.-J. L designed the study and the experiments. T.-W. K; S. H. K and C. H. K fabricated the fluorocarbon thin films using a test sputter system and a pilot-scale roll-to-roll sputter. S. H. K; C. H. K; S.-M. L; H.-K. K; J. S. P and Y. S. Y analyzed the properties of the fluorocarbon thin films. J. H. L and S.-J. L wrote the manuscript. T.-W. K and S. H. K contributed equally as the first author. All of the authors discussed the results and commented on the manuscript. Notes Competing financial interests: The authors declare no competing financial interests.

ACKNOWLEDGMENT

This study was supported by Project of Energy Technology Development funded by the Ministry of Trade, Industry and Energy (20173030014330) and by the Core Research Project at Korea

ACS Paragon Plus Environment

20

Page 21 of 27

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Applied Materials & Interfaces

Research Institute of Chemical Technology (KRICT) (KK-1706-C00) funded by the Ministry of Science and ICT.

REFERENCES (1) Kumar, A.; Zhou, C. The Race to Replace Tin-Doped Indium Oxide: Which Material Will Win? ACS Nano 2010, 4, 11-14. (2) Hecht, D. S.; Hu, L.; Irvin, G. Emerging Transparent Electrodes Based on Thin Films of Carbon Nanotubes, Graphene, and Metallic Nanostructures. Adv. Mater. 2011, 23, 14821513. (3) Kang, J. M.; Jang, Y. H.; Kim, Y. S.; Cho, S.-H.; Suhr, J. H.; Hong, B. H.; Choi, J.-B.; Byun, D. Y. An Ag-Grid/Graphene Hybrid Structure for Large-scale, Transparent, Flexible Heaters. Nanoscale 2015, 7, 6567-6573. (4) Ji, S.; He, W.; Wang, K.; Ran, Y.; Ye, C. Thermal Response of Transparent Silver Nanowire/PEDOT:PSS Film Heaters. Small 2014, 10, 4951-4960. (5) Pang, S.; Hernandez, Y.; Feng, X.; Müllen, K. Graphene as Transparent Electrode Material for Organic Electronics. Adv. Mater. 2011, 23, 2779-2795. (6) Sui, D.; Huang, Y.; Huang, L.; Liang, J.; Ma, Y.; Chen, Y. Flexible and Transparent Electrothermal Film Heaters Based on Graphene Materials. Small 2011, 7, 3186-1392.

ACS Paragon Plus Environment

21

ACS Applied Materials & Interfaces

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 22 of 27

(7) Kim, D.; Lee, H.-C.; Woo, J. Y.; Han, C.-S.; Thermal Behavior of Transparent Film Heaters Made of Single-Walled Carbon Nanotubes. J. Phys. Chem. C 2010, 114, 58175821. (8) Kim, D.; Zhu, L; Jeong, D.-J.; Chun, K.; Bang, Y.-Y; Kim, S.-R.; Kim, J.-H.; Oh, S.-K. Transparent Flexible Heater Based on Hybrid of Carbon Nanotubes and Silver Nanowires. Carbon 2013, 63, 530-536. (9) Li, J.; Liang, J.; Jian, X.; Hu, W.; Li, J.; Pei, Q. Thermally Tunable, Self-Healing Composites for Soft Robotic Applications. Macromol. Mater. Eng. 2014, 299, 1403-1409. (10) Celle, C.; Mayousse, C.; Moreau, E.; Basti, H.; Carella, A.; Simonato, J.-P. Highly Flexible Transparent Film Heaters Based on Random Networks of Silver Nanowires. Nano Res. 2012, 5, 427-433. (11) Guillén, C.; Herrero, J. TCO/metal/TCO Structures for Energy and Flexible Electronics. Thin Solid Films 2011, 520, 1-17. (12) Park, S.-H.; Lee, S.-J.; Lee, J. H.; Kal, J.; Han, J.; Kim, H.-K.; Highly Efficient Flexible Quantum-Dot Light Emitting Diodes with an ITO/Ag/ITO Cathode. Org. Electron. 2016, 30, 112-121. (13) Jeong, J.-A.; Kim, H.-K. Low Resistance and Highly Transparent ITO–Ag–ITO Multilayer Electrode Using Surface Plasmon Resonance of Ag Layer for BulkHeterojunction Organic Solar Cells. Sol. Energy Mater. Sol. Cells 2009, 93, 1801-1809. (14) Klöppel, A.; Kriegseis, W.; Meyer, B. K.; Scharmann, A.; Daube, C.; Stollenwerk, J.; Trube, J. Dependence of the Electrical and Optical Behaviour of ITO-Silver-ITO Multilayers on the Silver Properties. Thin Solid Films 2000, 365, 139-146.

ACS Paragon Plus Environment

22

Page 23 of 27

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Applied Materials & Interfaces

(15) Bender, M.; Seelig, W.; Daube, C.; Frankenberger, H.; Ocker, B.; Stollenwerk, J. Dependence of Film Composition and Thicknesses on Optical and Electrical Properties of ITO–Metal–ITO Multilayers. Thin Solid Films 1998, 326, 67-71. (16) Park, H.-K.; Kang, J.-W.; Na, S.-I; Kim, D.-Y.; Kim, H.-K. Characteristics of Indiumfree GZO/Ag/GZO and AZO/Ag/AZO Multilayer Electrode Grown by Dual Target DC Sputtering at Room Temperature for Low-cost Organic Photovoltaics. Sol. Energy Mater. Sol. Cells 2009, 93, 1994-2002. (17) Park, Y.-S.; Kim, H.-K. Flexible Indium Zinc Oxide/Ag/Indium Zinc Oxide Multilayer Electrode Grown on Polyethersulfone Substrate by Cost-efficient Roll-to-Roll Sputtering for Flexible Organic Photovoltaics. J. Vac. Sci. Technol. A 2010, 28, 41-47. (18) Dimopoulos, T.; Radnoczi, G. Z.; Pécz, B.; Brückl, H. Characterization of ZnO:Al/Au/ZnO:Al Trilayers for High Performance Transparent Conducting Electrodes. Thin Solid Films 2010, 519, 1470-1474. (19) Jeong, J.-A.; Park, Y.-S.; Kim, H.-K. Comparison of Electrical, Optical, Structural, and Interface Properties of IZO-Ag-IZO and IZO-Au-IZO Multilayer Electrodes for Organic Photovoltaics. J. Appl. Phys. 2010, 107, 023111. (20) Sahu, D. R.; Lin, S.-Y.; Huang, J.-L. ZnO/Ag/ZnO Multilayer Films for the Application of a Very Low Resistance Transparent Electrode. Appl. Surf. Sci. 2006, 252, 7509-7514. (21) Leftheriotis, G.; Yianoulis, P.; Patrikios, D. Deposition and Optical Properties of Optimised ZnS/Ag/ZnS Thin Films for Energy Saving Applications. Thin Solid Films 1997, 306, 92-99.

ACS Paragon Plus Environment

23

ACS Applied Materials & Interfaces

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 24 of 27

(22) Choa, S.-H.; Cho, C.-K.; Hwang, W.-J.; Eun, K. T.; Kim, H.-K. Mechanical Integrity of Flexible InZnO/Ag/InZnO Multilayer Electrodes Grown by Continuous Roll-to-Roll Sputtering. Sol. Energy Mater. Sol. Cells 2011, 95, 3442-3449. (23) Ko, E.-H.; Kim, H.-J.; Lee, S.-J.; Lee, J. H.; Kim, H.-K. Nano-sized Ag Inserted into ITO Films Prepared by Continuous Roll-to-Roll Sputtering for High Performance, Flexible, Transparent Film Heaters. RSC Adv. 2016, 6, 46634-46642. (24) Song, S.; Yang, T.; Lv, M.; Li, Y.; Xin, Y.; Jiang, L.; Wu, Z.; Han, S. Effect of Cu Layer Thickness on the Structural, Optical and Electrical Properties of AZO/Cu/AZO Tri-layer Films. Vacuum 2010, 85, 39-44. (25) Park, Y.-S.; Park, H.-K.; Jeong, J.-A.; Kim, H.-K.; Choi, K.-H.; Na, S.-I.; Kim, D.-Y. Comparative Investigation of Transparent ITO/Ag/ITO and ITO/Cu/ITO Electrodes Grown by Dual-Target DC Sputtering for Organic Photovoltaics. J. Electrochem. Soc. 2009, 156, H588-H594. (26) Sivaramakrishnan, K.; Theodore, N. D.; Moulder, J. F.; Alford, T. L. Metallic Conductivity and the Role of Copper in ZnO/Cu/ZnO Thin Films for Flexible Electronics. Appl. Phys. Lett. 2009, 94, 052104. (27) Sahu, D. R., Huang, J.-L., The Properties of ZnO/Cu/ZnO Multilayer Films Before and After Annealing in the Different Atmosphere. Thin Solid Films 2007, 516, 208-211. (28) Park, S.-H.; Lee, S.-M.; Ko, E.-H; Kim, T.-H.; Nah, Y.-C.; Lee, S.-J.; Lee, J. H.; Kim, H.-K. Roll-to-Roll Sputtered ITO/Cu/ITO Multilayer Electrode for Flexible, Transparent Thin Film Heaters and Electrochromic Applications. Sci. Rep. 2016, 6, 33868.

ACS Paragon Plus Environment

24

Page 25 of 27

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Applied Materials & Interfaces

(29) Kim, S. H.; Kim, C. H.; Choi, W. J.; Lee, T. G.; Cho, S. K.; Yang, Y. S.; Lee, J. H.; Lee, S.-J.

Fluorocarbon

Thin

Films

Fabricated

Using

Carbon

Nanotube/Polytetrafluoroethylene Composite Polymer Targets via Mid-Frequency Sputtering. Sci. Rep. 2017, 7, 1451. (30) Iwamori, S.; Noda, K. Optical Property of Fluorocarbon Thin Films Deposited onto Polyester Film Substrate by an R.F. Sputtering. Mater. Lett. 2012, 66, 349-352. (31) Kim, H.-J.; Seo, K.-W.; Kim, H.-K.; Noh, Y.-J.; Na, S.-I. Ag-Pd-Cu Alloy Inserted Transparent Indium Tin Oxide Electrodes for Organic Solar Cells. J. Vac. Sci. Technol. A 2014, 32, 051507. (32) Seal, K.; Nelson, M. A.; Ying, Z. C.; Genov, D. A.; Sarychev, A. K.; Shalaev, V. M. Growth, Morphology, and Optical and Electrical Properties of Semicontinuous Metallic Films. Phys. Rev. B 2003, 67, 035318. (33) Hatano, K.; Chida, A.; Okano, T.; Sugisawa, N.; Inoue, T.; Seo, S.; Suzuki, K.; Oikawa, Y.; Miyake, H.; Koyama, J.; Yamazaki, S.; Eguchi, S.; Katayama, M.; Sakakura, M. 3.4 Inch Quarter High Definition Flexible Active Matrix Organic Light Emitting Display with Oxide Thin Film Transistor. J. J. Appl. Phys. 2011, 50, 03CC06. (34) Cho, C.-K.; Hwang, W.-J.; Eun, K.; Choa, S.-H.; Na, S.-I.; Kim, H.-K. Mechanical Flexibility of Transparent PEDOT:PSS Electrodes Prepared by Gravure Printing for Flexible Organic Solar Cells. Sol. Energy Mater. Sol. Cells 2011, 95, 3269-3275. (35) Lim, J.-W.; Cho, D.-Y.; Kim, J.; Na, S.-I.; Kim, H.-K. Simple Brush-painting of Flexible and Transparent Ag Nanowire Network Electrodes as an Alternative ITO Anode for Costefficient Flexible Organic Solar Cells. Sol. Energy Mater. Sol. Cells 2012, 107, 348-354.

ACS Paragon Plus Environment

25

ACS Applied Materials & Interfaces

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Page 26 of 27

(36) Choi, K.-H.; Kim, J.; Noh, Y.-J.; Na, S.-I.; Kim, H.-K. Ag Nanowire-embedded ITO Films as a Near-infrared Transparent and Flexible Anode for Flexible Organic Solar Cells. Sol. Energy Mater. Sol. Cells 2013, 110, 147-153.

ACS Paragon Plus Environment

26

Page 27 of 27

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

ACS Applied Materials & Interfaces

Table of Contents

ACS Paragon Plus Environment

27