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Low-temperature catalytic decomposition of 130 tetrato octa- PCDD/Fs congeners over CuOX and MnOX modified V2O5/TiO2-CNTs with the assistance of O3 Rixiao Zhao, Dongdong Jin, Hangsheng Yang, Shengyong Lu, Phillip M Potter, Cuicui Du, Yaqi Peng, Xiaodong Li, and Jianhua Yan Environ. Sci. Technol., Just Accepted Manuscript • DOI: 10.1021/acs.est.6b02977 • Publication Date (Web): 26 Sep 2016 Downloaded from http://pubs.acs.org on September 27, 2016
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Low-temperature catalytic decomposition of 130 tetra- to octa- PCDD/Fs
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congeners over CuOX and MnOX modified V2O5/TiO2-CNTs with the assistance
3
of O3
4 †
‡
‡
†
5
Rixiao Zhao, *, Dongdong Jin, *, Hangsheng Yang, *, Shengyong Lu, *, Phillip M.
6
Potter,§ Cuicui Du, Yaqi Peng, Xiaodong Li, Jianhua Yan †
†
†
†
7 8
†
9
Engineering, Zhejiang University, Zheda Road 38, Hangzhou 310027, China.
State Key Laboratory of Clean Energy Utilization, Institute for Thermal Power
10
‡
11
Engineering, Zhejiang University, Zheda Road 38, Hangzhou 310027, China
12
§
13
70803, American
State Key Laboratory of Silicon Materials, School of Materials Science and
Department of Chemistry, Louisiana State University, Baton Rouge, Louisiana
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Abstract: In this study, a reliable and steady PCDD/F generation system was utilized
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to investigate the performance of catalysts, in which 130 congeners of tetra- to
17
octa-polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) vapors were
18
studied under simulated flue gas with/without O3. TiO2 and carbon nanotubes (CNTs)
19
supported vanadium oxides (VOX/TiO2-CNTs) modified with MnOX and CuOX,
20
which were reported to be beneficial to the decomposition of model molecules, were
21
found to have a negative effect on the removal of real PCDD/Fs in the simulated flue
22
gas without O3. Moreover, the addition of MnOX presented different effects depending
23
on whether CuOX existed in catalysts or not, which was also contrary to its effects on
24
the degradation of model molecules. In an O3-containing atmosphere, low
25
chlorination level PCDD/Fs congeners were removed well over VOX-MnOX/TiO2
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-CNTs, while high chlorination level PCDD/Fs congeners were removed well over
27
VOX-CuOX/TiO2-CNTs. Fortunately, all PCDD/Fs congeners decomposed well over
28
VOX-MnOX-CuOX/ TiO2-CNTs. Finally, the effects of tetra- to octa- chlorination level
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for the adsorption and degradation behaviors of PCDD/Fs congeners were also
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investigated.
31 32
Keyword: Dioxins; congener; catalytic formation; catalytic decomposition; ozone;
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I. Introduction
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Polychlorinated dibenzo-p-dioxins (PCDDs) and dibenzofurans (PCDFs), in brief
36
dioxins or PCDD/Fs, are a group of stable, persistent, and highly toxic chlorinated
37
organic compounds. These compounds share similar structure with three-ring
38
polycyclic aromatics, in which the central ring contains one or two oxygen atoms and
39
the external rings are substituted with chlorine atoms at various positions. According
40
to the number and substitution sites of chlorine atoms, PCDDs and PCDFs have 75
41
and 135 homologues, respectively, among which 2,3,7,8 -tetrachlorodibenzo-p-dioxin
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(2,3,7,8 -TeCDD) is the most toxic congener. Given that toxic PCDD/Fs are severely
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hazardous to the environment and public health,1 stringent laws and regulations have
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been established to control dioxin emissions. In China, for example, the latest
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standard for pollution control on municipal solid waste incineration (MSWI), released
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in July 2014, improved the dioxin emission limitation from 1.0 to 0.1 ng I-TEQ/Nm-3
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for newly-built incinerators and requested previously-built incinerators to meet the
48
new limitation in January 2016.
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A variety of techniques have been developed for dioxin removal including
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adsorption, thermal combustion, and catalytic oxidation.2 Among them, catalytic
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oxidation is the most promising technology which can completely oxidize dioxins into
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CO2, H2O, and HCl (or Cl2)3 and thus development of proper catalysts remains as the
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research focus for many years.
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V2O5/TiO2 catalysts (VTi) commonly applied to control NOX emission were found
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to be effective in the decomposition of PCDD/Fs.4 However, the optimal active
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temperature of VTi, normally below 200 °C, was always higher than that of the flue
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gas where the catalyst reactors were installed. So, low-temperature active catalyst
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development has become a hot topic recently. MnOX had been reported to be among
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the most efficient transition metal oxide catalysts for catalytic destruction of
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pollutants.5,6 Utilization of MnOX and CuOX oxides as catalysts or as components of
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catalysts is an effective way to remove volatile organic compounds (VOCs) and NOX
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at relatively low temperatures.7-10
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Carbon nanotubes (CNTs) were recently regarded as important catalytic supports
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due to their unique electronic transportation properties and facile flowing bond.11,12 In
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fact, CNTs are superior adsorbents for dioxins and aromatics.13,14 The dominant
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aromatic adsorption mechanism on CNTs studied by experiments and simulations15-17
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indicates that aromatic rings are adsorbed parallel to the surface of CNTs by π-π
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interaction between the benzene ring and the CNTs, which benefited the VOCs
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catalytic decomposition.13-20
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Applying ozone in the catalytic reactions was reported to be able to lower the
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reaction temperature and activation energy for VOCs (benzene, cyclohexane, and
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toluene) oxidation over various transition metal oxides,21-23 such as MnOX, NiOX,
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CoOX, FeOX, and CuOX.24-27 A previous study pointed out that ozone decomposition
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on catalysts played an important role in VOCs oxidation process.28 When O3
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decomposed on the catalyst surface, new active oxygen species, such as O* (* denotes
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active sites on the catalyst), superoxide (O-), and peroxide (O22-) formed,29-31 which
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could promote VOCs oxidation;32,33 on the other hand, ozone supplied strong
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oxidation groups which would accelerate the conversion rate from V4+Ox to V5+Ox,
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thus improved the activity of the catalyst.34
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Due to the high cost and complexity of dioxins measurement, many researchers use
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the model molecules like chlorobenzene and furan to find a simple method to design
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catalysts.35,36 However, it is necessary to verify whether the catalyst designed using
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model molecules is applicable to decompose PCDD/Fs. Previous research has
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revealed that adding WO3 and MoO3 into V2O5/TiO2 catalyst can efficiently promote
85
the decomposition of benzene and chlorobenzene, but has a negative effect on the
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oxidation of real dioxins in practice.37 In catalytic decomposition of PCDD/Fs over
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metal oxide catalysts,38-40 primarily 17 congeners of toxic dioxins were focused on,
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while the other congeners (as potentially toxic) were not carefully considered.
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In this paper, the decomposition and adsorption of 130 congeners of tetra- to octa-
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PCDD/Fs are investigated under conditions of simulated air with/without O3 over
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TiO2 and carbon nanotubes (CNTs) supported VOX, CuOX, and MnOX catalysts and
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their relative mechanism are discussed.
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II. Experimental Section
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Catalyst preparation and characterization. In this study, 4 kinds of TiO2 and
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CNTs supported catalysts, namely VOx/TiO2-CNTs (V/T-C), VOx-MnOx/TiO2-CNTs
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(VMn/T-C), VOx-CuOx/ TiO2-CNTs (VCu/T-C), and VOx-MnOx-CuOx/TiO2-CNTs
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(VMnCu/T-C), were prepared by combination of mechanical mixing, sol-gel and
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impregnation methods using tetrabutyl titanate, ammonium metavanadate, manganese
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acetate, and copper nitrate as the precursors. Details of the catalyst preparation
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process and characterization are provided in Supporting Information (Text S1-S2,
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Table S1 and Figure S1-S2). The results of the characterization suggested that all of
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the catalysts contained similar contents of VOX, TiO2, and CNTs, and had similar
103
specific surface areas, which minimized the influence of these variables. We will
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focus on the effects of MnOX and CuOX addition on PCDD/Fs decomposition in the
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following discussion.
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Experimental setup. A laboratory-scale reaction setup was used to investigate the
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catalytic oxidation of gas phase PCDD/Fs, as shown in Figure 1. The reaction setup
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included three parts: A stable home-made dioxin generator which could continuously
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supply gas-phase PCDD/Fs; a catalytic reactor system including a quartz tube placed
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in a horizontal furnace with a temperature controller; and an offgas collection system
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with two toluene bottles in ice bath. The dioxins of the generator came from the stock
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solution, which was extracted from fly ash of a hazardous waste rotary kiln
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incinerator in China and the purification process was described in Ref. 38. The
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catalyst unit put in the reactor consisted of 5 aluminum plates (2.0 cm × 8.0 cm)
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uniformly coated with 2.0 g catalyst. The geometry of the reactor is shown in the
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previous study.41 During experiments, the stock solution was injected in the carrier
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gas (N2:O2 = 9:1, 1.0 L min-1), creating small droplets of stock solution easily to be
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carried on by the gas flow. The gas went through a preheater, in which the effect of
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solvent was eliminated as much as possible and the PCDD/Fs volatilize was made
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more uniform, and then mixed with the standard air (0.5 L min-1). The resulted gas
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with a flowrate of 1.5 L min-1 was introduced into the reactor immediately to react
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with the catalyst, the corresponding Gas Hourly Space Velocity (GHSV) was 45000
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h-1. When O3 was needed in the system, a laboratory O3 generator (CF-G-3)
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connected to the standard air line was opened and it produced 200 ppm O3 into the
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reactor. The concentration of the ozone was detected by an UV ozone detector
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(BEYOK ozone Inc., Zhejiang, China). Reaction time of each run was 1.0 h. After
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each run, the reactor was cleaned (flushing the reactor three times with toluene and
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blowing dry by blower), the cleaning fluid was mixed with the XAD-2 powder and
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the solution in the tail toluene bottles, the mixture and the used catalyst were then put
130
into two Soxhlet extractors, respectively, for the further analysis.38 Finally fresh
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catalyst was loaded in the reactor for a new run.
132 133
Figure 1. Schematic diagram of experimental setup.
134 135
PCDD/Fs analysis. Pretreatment of PCDD/Fs was conducted according to the EPA
136
method 1613 (United States Environmental Protection Agency, 1994). All solvents
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(pesticide residue analysis grade) were purchased from Mallinckrodt Baker Inc., USA.
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All isotope standards were purchased from Cambridge Isotope Laboratories. The
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target compounds were all Tetra- to Octa-CDD/Fs (in principle, 136 congeners). The
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pretreated samples were analyzed by HRGC/HRMS consisting of a 6890 Series gas
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chromatograph (Agilent, USA) and coupled to a JMS-800D mass spectrometer (JEOL,
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Japan). A DB-5 ms capillary column (60 m × 0.25 mm inside diameter, 0.25µm film
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thickness) was used to separate the congeners of PCDD/Fs. The temperature program
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and mass spectrometer were operated as described in Ref. 42. Toxic equivalents were
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calculated by using the international toxicity equivalency factor (I-TEF).
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III. Results and Discussion
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Initial concentration of PCDD/Fs. The concentrations of 136 PCDD/F congeners
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at the outlet of the generating system, which were averaged from three repeated
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experiments, were determined as the initial PCDD/F concentrations of the catalytic
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reactor. The Relative Standard Deviation (RSD) values of 136 tetra- to octa- dioxin
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concentrations were used to evaluate the stability of the dioxin generator. As shown in
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Table S2, the RSD of 6 congeners (1469-TCDD, 1478-TCDD, 1236-TCDD,
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1269-TCDD, 1289-TCDD and 13479-TCDD) were higher than 30%, and were thus
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excluded to evaluate the catalyst performance in this study. Only 130 PCDD/F
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congeners were analyzed in this paper, among them, 40 RSD values were below 10%,
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83 RSD values were ranged from 10% to 20%, and 7 RSD values were ranged from
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20% to 30%. The sum inlet concentrations of PCDDs and PCDFs were 132.4 ng Nm-3
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and 514.3 ng Nm-3, respectively. I-TEQ value of the dioxin vapor was 7.9 ng I-TEQ
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Nm-3. Considering the initial concentrations of these 130 congeners were trace level,
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the dioxin generator used in this study was very stable. However, the study for 130
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congeners one by one was not recommended because the analysis could be really
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complex, in this study, 130 tetra- to octa-polychlorinated PCDD and PCDF congeners
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were classified to 10 groups based on chlorination level for simplification, the
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relevant data is shown in Table 1.
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Table 1. Inlet concentrations of PCDD/F isomers. Isomer
Average concentration (ng/Nm3)
RSD (%)
T4CDD
35.2
10.0
P5CDD
40.0
9.8
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H6CDD
33.9
10.5
H7CDD
15.8
8.8
O8CDD
7.5
8.5
T4CDF
240.2
14.6
P5CDF
163.9
10.4
H6CDF
77.7
8.3
H7CDF
26.8
7.7
O8CDF
5.8
5.3
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Catalytic activity in the simulated air atmosphere without O3. Between the
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V/T-C, VMn/T-C, VCu/T-C, and VMnCu/T-C catalysts, the efficiency of PCDD/F
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removal in the study was defined as “(concentration after reaction - inlet
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concentration)/inlet concentration*100%”. Compared to the inlet PCDD/Fs as shown
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in Figure 2, it could be found that the emission of PCDD/Fs (in offgas and on reactor)
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was reduced in each test at 220 °C. However, a considerable number of dioxins
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remained on the catalyst surface, resulting in an increase of total PCDD/Fs. After
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passing through V/T-C catalyst, the total concentration and toxicity (based on
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concentrations and I-TEQ) of PCDD/Fs increased 45% and 23%, respectively,
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indicating that V/T-C was active in removing model molecules,43 but not active in
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decomposing dioxins. Compared with V/T-C, the doping of MnOX in VMn/T-C still
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induced a slight increase of PCDD/Fs, which was also contrary to the effect of
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manganese oxide on the removal of model molecules.44 Over VCu/T-C in the
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presence of CuOX, a large number of PCDD/Fs were synthesized with the
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concentration and toxicity increasing as high as 263% and 295%, respectively. It was
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interesting to find that the addition of MnOX in the VCu/T-C catalyst would efficiently
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reduce the activity of VCu/T-C to generate PCDD/Fs. PCDD/Fs concentration and
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toxicity after reaction increased 237% and 245% over VMnCu/T-C, respectively, this
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could be ascribed to the decrease of surface CuOX concentration by MnOX, thus
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reducing the opportunity of PCDD/Fs synthesis catalyzed by CuOX. Figure 2 also
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showed that most of the PCDD/Fs were adsorbed on the VCu/T-C and VMnCu/T-C,
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while on the V/T-C and VMn/T-C, most of them were flushed into the offgas and
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adsorbed on the reactor, indicating the excellent adsorption of the formed PCDD/Fs
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on these two Cu-containing catalysts. The investigation of the effect of chlorination
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degree of dioxins on the catalytic activity was shown in Figure S3. It was found that
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over all these catalysts the synthesis efficiencies of the congeners would initially
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increase and then decrease with the increasing of the chlorination levels. In most cases,
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HpCDD/Fs were the easiest congeners to be synthesized (the exceptions were the
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PCDFs on the V/T-C and VMn/T-C catalysts). A general conclusion was that the
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congeners with higher chlorinated levels were easier to be synthesized, but OCDD/Fs
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were not the easiest congeners to be synthesized as a supply of additional chlorine
197
atoms was necessary.
198 199 200
Figure 2. The formation efficiencies of PCDD/Fs over this series of catalysts at 220 °C.
201
The temperature effect on the catalytic reaction over VMn/T-C as shown in Figure
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3 was also investigated and PCDD/Fs synthesis was found at each reaction
203
temperature. Even at temperatures as low as 120 °C, the total concentration and
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I-TEQ of PCDD/Fs increased about 52.2% and 27.3%, respectively. The optimal
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temperature for PCDD/Fs synthesis was obtained at 170 °C, which was lower than the
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reported critical PCDD/Fs synthesis temperature in waste incineration (200-400 °C),
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further indicating that VMn/T-C, which was reported to be a good catalyst for model
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molecules destruction, might facilitate the synthesis of PCDD/Fs.
209 210
Figure 3. The formation efficiencies of PCDD/Fs on VMn/T-C catalyst at different
211
temperatures.
212
Considering that TiO2 supported V2O5 was reported to efficiently reduce the
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emission of real dioxins with a remarkable efficiency of >90% at 200 °C,37 the
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synthesis of PCDD/Fs on V/T-C might mainly be attributed to the existence of CNTs.
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In the study of the emission reduction using model molecules, the adsorption capacity
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of CNTs was beneficial to both the direct reduction of emission caused by the
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stagnation of contaminants on the surface of CNTs, and the decomposition reaction,
218
because CNTs prolonged the residence time of model molecules on the catalyst
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surface thus prolonged the reaction time to destroy them. For example, the addition of
220
CNTs into titania-supported manganese oxide was reported to enhance the
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performance in chlorobenzene catalytic oxidation.45 The PCDD/Fs emission is a
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dynamic balance of its synthesis and destruction, in this study, the synthesis rate
223
surpassed the destruction rate. Although CNTs would promote the PCDD/Fs
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destructions, they promoted the PCDD/Fs synthesis as follows:
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(i) CNTs themselves were a carbon source for PCDD/Fs. Previous studies indicated
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that dioxins could be synthesized from macromolecular carbon matrix (so called
227
residual carbon) via the de novo process in the presence of organic or inorganic
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chlorine.46
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(ii) The absorptivity of CNTs was also beneficial to PCDD/Fs synthesis. In this study,
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in addition to a variety of dioxins congeners, there were many kinds of polycyclic
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aromatic hydrocarbons (PAHs) in the PCDD/Fs stock solution, such as anthracene,
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pyrene, 2-phenylnaphthalene and so on (shown in Figure S4). Intermediate products
233
like polychlorinated phenol (PCPh) and polychlorinated benzene (PCBz) could be
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produced during the catalytic reaction. All of them could serve as the precursors for
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PCDD/Fs synthesis via catalytic condensation reactions,47,48 which was defined as
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precursors synthesis pathway. In this pathway, some researchers had proposed that
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PCDD/Fs
238
Langmuir-Hinshelwood (L-H) mechanism,49-51 meaning that the adsorption of
239
precursors on the catalyst surface was a crucial step. Therefore, the role of CNTs
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adsorption capacity in the catalytic reaction system was not only to prolong the
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reaction time for the destruction of PCDD/Fs, but also to provide more opportunities
242
for PCDD/Fs precursor synthesis.
were
formed
by
Eley-Rideal
(E-R)
mechanism
and/or
243
The catalytic activity with O3. As the catalysts prepared in this study would
244
enhance the synthesis of the PCDD/Fs, rather than decomposition, ozone was added
245
in the reaction system to try to promote PCDD/Fs decomposition. For convenience, in
246
this part, the PCDD/Fs decomposition efficiency, adsorption efficiency, and removal
247
efficiency, referred as ‘‘DE’’, ‘‘AE’’ and ‘‘RE’’, respectively, were defined based on
248
the international toxic equivalent quantity (I-TEQ) of 17 toxic dioxin congeners and
249
also the concentrations of 130 dioxin congeners.
250
DE (%) = (PCDD/Fs inlet – PCDD/Fs off gas – PCDD/Fs on catalyst) ÷ PCDD/Fs inlet
251
AE (%) = (PCDD/Fs on catalyst) ÷ PCDDF/s inlet
252
RE (%) = (PCDD/Fs inlet – PCDD/Fs off gas) ÷ PCDD/Fs inlet
253
Effects of MnOX and CuOX on the PCDD/Fs decomposition with O3. The
254
overall analysis of DE and AE values at 220 °C were shown in Figure 4. The
255
calculations based on the I-TEQ of 17 toxic dioxins and the concentrations of 130
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dioxin congeners also brought different DE and AE values on same catalysts.
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Fortunately, the trends of data were similar among different experimental conditions.
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The DE values were negative over V/T-C and VMn/T-C, indicating the synthesis of
259
PCDD/Fs. For V/T-C, the DE was -46% based on the concentration, that is, the
260
synthesis efficiency was 46%, which was very similar to that shown in Section 3.3,
261
indicating that O3 addition almost showed no influence on the decomposition of
262
PCDD/Fs at 220 °C. While for VMn/T-C, the synthesis of PCDD/Fs based on
263
concentration decreased, showing the positive effect of the MnOX adding on
264
PCDD/Fs decomposition, though it enhanced the synthesis of the toxic congeners,
265
making the production more harmful to the environment based on I-TEQ. Over
266
VCu/T-C and VMnCu/T-C, the DE values were positive, namely PCDD/Fs were
267
decomposed. The AE over VCu/T-C were high, while over VMnCu/T-C, not only the
268
AE values, but also the DE values were high, achieved 84% and 86%, respectively,
269
based on their concentrations and I-TEQ. In summary, the co-adding of MnOX and
270
CuOX in the V/T-C catalyst showed the best performance in PCDD/Fs degradation
271
with O3. From literature, copper (CuOx or CuCl2) was always regarded as the most
272
effective catalyst for PCDD/Fs synthesis,52 we have also demonstrated that adding of
273
CuOX in the catalyst enhanced the PCDD/Fs synthesis. However, when O3 was
274
introduced into the reaction system, CuOX component promoted the PCDD/Fs
275
decomposition at 220 °C.
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Figure 4. Overall DE, AE for the different experimental conditions based on concentrations of 130 dioxins congeners and I-TEQ of 17 toxic dioxins congeners; ozone concentration = 200 ppm, GHSV = 45000 h-1 .
280
The effect of temperature on PCDD/Fs catalytic decomposition over VMn/T-C with
281
O3 was studied and shown in Figure 5. Though at 220 °C PCDD/Fs were synthesized,
282
at 120 °C and 170 °C, the DE of PCDDF/s were all positive based on concentration
283
and I-TEQ. In detail, PCDD/Fs were mainly decomposed (62% DE and 26% AE) at
284
170 °C, while half of PCDD/Fs were adsorbed at 120 °C (46% and 40% based on
285
concentrations).
286 287 288 289
Figure 5. Overall DE, AE for the different experimental conditions based on concentrations of 130 dioxins congeners and concentrations of 17 toxic dioxin congeners over VMn/T-C, ozone concentration = 200 ppm, GHSV = 45000 h-1 .
290
The rate of ozone decomposing on the transitional metal oxides (TMOs) was
291
different. The difference may be attributed to the conductivity of the TMOs, p-type
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oxides were active while n-type oxides were not.28 during the ozone decomposition on
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TMOs, the oxygen atom (atom O) was regarded as one of the most important
294
production.28 The strong oxidizing property of atom O promoted the decomposition of
295
dioxins significately.53 However, the recombination of the atom O, which was
296
regarded as a side reaction, was inevitable. When the O3 decomposed too fast, excess
297
atomic oxygen in the system would accelerate its recombination, blocking dioxin
298
oxidation to some extent. In this study, for V/T-C, both V2O5 and TiO2 were not active
299
to activate ozone decomposition, thus little O was produced from the surface and the
300
PCDD/Fs congeners could not be degraded. At the same time, the PCDD/Fs were
301
synthesized inevitably through the way described previously, resulting in an increase
302
of PCDD/Fs at the outlet of the reactor. For VMn/T-C, MnOX was an excellent
303
ozone-decomposing catalyst, 28,33,52 even when the reaction temperature was as low as
304
120 °C, it decomposed the ozone and produced atomic oxygen. The produced O
305
suppressed PCDD/Fs emission through two ways. Firstly, O as a strong oxidant
306
decomposed the PCDD/F molecules directly; secondly, it oxidized the precursors of
307
the PCDD/Fs contained in the stock solution or produced from the degrading some
308
PAHs, thus suppressing PCDD/Fs synthesis. With increasing temperature, more
309
atomic oxygen was produced, the above two aspects became more prominent,
310
explaining the high DE of PCDD/Fs at 170 °C. However, further increasing the
311
temperature to 220 °C promoted the O3 decomposition and atomic oxygen
312
recombination, which inhibited the PCDD/Fs oxidation. At this temperature, the
313
unavoidable synthesis of dioxins occurred. As a result, PCDD/Fs concentration
314
increased as shown in Figure 5.
315
For VCu/T-C, CuOX showed the worst activity for O3 decomposition. 28,53,54 The
316
oxygen atoms were produced at a relatively slow rate, so the catalyst system could
317
only degrade PCDD/F congeners at high temperatures. When MnOX and CuOX were
318
combined in VMnCu/T-C, CuOX could restrain the over-quick O3 decomposition on
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the MnOX surface, so the cooperation of CuOX and MnOX extended the lifetime of
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free oxygen atoms produced from O3. Even at 220 °C, sufficient atomic oxygen was
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still on the catalyst surface, which efficiently improved the overall activity of the
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catalyst by inhibiting the PCDD/Fs synthesis and accelerating their destruction.
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Actually, our previous study found that O3 enhanced the chlorobenzene
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decomposition at high temperature of 300 °C over CuOX/CNTs.55 Similar phenomena
325
was also reported that the optimal temperature for chlorobenzene decomposition on
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manganese oxide was lower than that on iron oxide in the presence of ozone, as ozone
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decomposed faster on manganese oxide than on iron oxide.53,56
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Based on the above results and discussion, it could be concluded that the worst
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scenarios for dioxin degradations was on the VCu/T-C catalyst without the ozone at
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220 oC. Under this condition, a lot of dioxins were formed rather than degraded.
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While on the VMnCu/T-C catalyst with ozone at 220 oC, the dioxins were degraded
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with highest efficiencies as the lifetime of the oxygen atom produced from the ozone
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decomposition was extended effectively, it was the most promising scenarios for the
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degradation of the dioxins.
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Effects of the chlorination level. The effects of the chlorination level on PCDD/F
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catalytic oxidation were very complex. Generally, the different chlorination level of
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PCDD/Fs influenced both their adsorptions and reactions on the catalyst surface.57
338
With the chlorination increasing, the molecular weights of PCDD/F congeners
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increased, and their volatilities decreased, leading to their good absorptivity.40,58 At
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the same time, their redox potential increased, which made the high chlorinated
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congeners more difficult to be degraded.40,58 Moreover, the absorptivity of the
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congeners deeply influenced their reaction with the catalyst, as the congeners
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adsorption on the catalyst surface was the prerequisite of their reaction with catalyst.36
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Good absorptivity of the congener always implied a longer retention time on the
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catalyst, making it easier to be decomposed. In this study, the DE, AE, and RE values
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of PCDD/F isomers with tetra- to octa- chlorination on different catalysts were sorted
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out in Figure 6 to study their effects in detail. Over V/T-C at 220 °C as shown in
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Figure 6a, AE values increased with chlorination level increasing evidently, which
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could be attributed to the low volatility of high chlorination congeners. All the DE of
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PCDD/F isomers from tetra- to octa-chlorination were negative, indicating the
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synthesis of PCDD/Fs instead of destruction. With the increasing of the chlorination,
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PCDD/Fs formation promoted, for example, DE of T4CDD, H7CDD, O8CDD were
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-34%, -71% and -68%, respectively. The increasing of synthesis efficiencies with
354
chlorination level up to H7CDD/Fs indicated that high chlorination level congeners
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were easy to be synthesized. The cause might be the stable chemical properties of the
356
high chlorinated congeners.59 A slight decrease of O8CDD/Fs synthesis compared to
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H7CDD/Fs was observed, possibly because of the insufficient Cl supply. It was
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evident that high AE values were the major factor which made the RE values, i.e.,
359
sum of the AE and DE values, positive and show the increasing tendency with the
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chlorination increasing.
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On VMn/T-C at 220 °C as shown in Figure 6b, the DE values of the congeners
362
were also negative with similar trend on V/T-C. But the PCDD/Fs synthesis was
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suppressed slightly; in fact, the DE of TCDD was 1% (positive), indicating a
364
degradation but not synthesis. The activity of VMn/T-C for degrading dioxins
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emerged, though it was weak. The weak activity of the catalytic surface led to the
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result that the AE decreased abnormally with chlorination increasing. As indicated in
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the previous analysis, the oxygen atom produced from the ozone decomposition on
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VMn/T-C catalyst at 220 °C recombined very quickly, suggesting the relative low
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activity of the catalytic surface. As was known, to break the phenyl ring was much
370
harder than to break the C-Cl bond.60 So the low activity of the VMn/T-C surface may
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be not efficient to prevent the formation of dioxins from PAHs or precursors
372
condensation, but active to degrade the formed PCDD/F congeners with higher
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chlorination to those with lower chlorination.61 Thus more low chlorinated congeners
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were adsorbed on the catalyst surface. The decreasing trendies of the DE and AE
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values with the chlorination increasing made the decreasing trendies of the RE values.
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Over the same catalyst of VMn/T-C, when the reaction temperature decreased to
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170 °C and 120 °C as shown in Figure 6c and Figure 6d, respectively, almost all the
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DE values were positive, and they decreased as the chlorination level increased,
379
indicating the harder decomposition of highly chlorinated PCDD/F congeners.
380
Normally, the congeners with higher chlorination were stable in chemical properties,59
381
though their lower vapor pressure could benefit their adsorption on the catalyst, if
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they could not be decomposed efficiently, they were ready to be adsorbed on the
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catalyst surface, which covered the active sites, leading to the activity decline of the
384
catalyst.57 In addition, as mentioned previously, the PCDD/Fs at higher chlorination
385
level were easier to be formed, which would also contribute to the decreasing of their
386
DE values. This was in good agreement with the results shown in Figure 6a. The AE
387
values were almost unchanged in Figure 6c and Figure 6d, which were different from
388
those shown in Figure 6b, the possible reason was that the lower chlorination
389
congeners adsorbing on the catalyst surface were degraded as the activity of the
390
catalytic surface was enhanced by the longer lifetime oxygen atom. The RE values of
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PCDD/F congeners shown in Figure 6 (c), and (d) decreased with the chlorination
392
increasing, mainly because of the DE values decreasing, suggesting that the VMn/T-C
393
catalyst was not active enough and was only effective to remove low chlorinated
394
PCDD/F congeners.
395
Over VCu/T-C at 220 °C as shown in Figure 6e, 9 kinds of the congeners were
396
degraded (except O8CDF), though the efficiencies were not high. The trends of DE
397
and AE were generally opposite, that is, when DE decreased, the AE increased, and
398
vice versa. The trends indicated that the adsorption of the dioxins on the catalyst was
399
the prerequisite for their degradation.38 Considering the adsorption of ozone on the
400
catalyst,53 it could be speculated that the dioxins were degraded on the VCu/T-C
401
catalyst with ozone via the L-H mechanism, which involves the reaction of the
402
adsorbed surface species.62 It was interesting that over VCu/T-C, with the increase of
403
chlorination level, the DE values of congeners did not drop so obviously as that over
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VMn/T-C with the chlorination increasing, showing its better activity to decompose
405
the high chlorinated level congeners. The possible reason was that, (1) as pointed
406
previously, the lifetime of the produced O extended, making the activity of the surface
407
stronger; (2) CuOX rapidly removed the adsorbed inorganic chlorine species, or
408
dissociative Cl produced from the catalytic process on the surface or active sites of the
409
catalyst via the synthesis and re-oxidization of Cl-containing intermediate,63
410
suppressing the synthesis of PCDD/Fs, especially the PCDD/Fs with higher
411
chlorination level which needed more Cl and made the decomposition more
412
prominent.
413
Over VMnCu/T-C at 220 °C as shown in Figure 6f, the trend of AE and DE values
414
was similar with that shown in Figure 6e, indicating the degradation of dioxins on this
415
catalyst with ozone also followed the L-H mechanism. The main difference was that
416
all of the 10 kinds of congeners were degraded with high efficiencies on VMnCu/T-C
417
catalyst. VMnCu/T-C may combine the advantages of the VMn/T-C and VCu/T-C
418
catalyst, that is, the lifetime of produced O from the ozone decomposition was
419
prolonged with the joint action of MnOx and CuOx, the activity of catalytic surface
420
was then enhanced enough to degrade all kinds of the dioxins, in defiance of their
421
chlorination levels. It was also found that over VMnCu/T-C catalyst, only one of 130
422
dioxin congeners (1267-TCDD), was synthesized at 220 °C (Figure S5), indicating
423
that VMnCu/T-C efficiently decomposed almost all of the 130 PCDD/F congeners
424
with the assistance of O3, and on which there was the lowest risk of PCDD/F
425
formation.
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Figure 6. AE, DE and RE of 10 groups of PCDD/Fs based on concentrations of 130 dioxin congeners. (a) V/T-C at 220 °C, (b) VMn/T-C at 220 °C , (c) VMn/T-C at 170 °C, (d) VMn/T-C at 120 °C, (e) VCu/T-C at 220 °C, and (f) VMnCu/T-C at 220 °C, the ozone concentration = 200 ppm.
431
Associated Content
432
Supporting Information
433
This material is available free of charge via the Internet at http://pubs.acs.org.
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The detailed information of the preparation of the catalysts. The formulas of V/T-C,
435
VMn/T-C, VCu/T-C and VMnCu/T-C catalysts. The characterization results of the
436
prepared catalysts including the XRD, SEM, XPS and BET. The table of 136 tetra- to
437
octa- PCDD/F congener concentrations and the RSD data. The Figure showing the
438
generation efficiencies of PCDD/Fs after catalytic reaction at 220 °C over the
439
different catalysts. The Figure showing the result of GC-MS detection for the stock
440
dioxin solution. The Figure showing the DE and RE values of 130 PCDD/F congeners
441
in different reaction modes.
442
Author Information
443
*
444
*
445
Tel/Fax: +86-571-87951404; E-mail:
[email protected] (Yang H.); Tel/Fax:
446
+86-571- 87952834;
[email protected] (Lu S.).
447
Notes
448
The authors declare no competing financial interest.
449
Acknowledgements
450
This work was supported by the Environmentally Sustainable Management of
451
Medical Wastes in China (Contract No. C/V/S/10/251), the Zhejiang Provincial
452
Natural Science Foundation of China (Grant No. Z4080070). The National Natural
453
Science Foundation of China (51276162), the Zhejiang Provincial Natural Science
454
Foundation of China (R14E060001), the Doctoral Program of Higher Education
455
(20130101110097) and the Program of Introducing Talents of Discipline to University
456
(B08026).
Co-first author
Co-corresponding author.
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