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Biotechnology and Biological Transformations
MICROSTRUCTURAL BEHAVIOR OF MATRICES BASED ON POLYLACTIC ACID AND POLYHYDROXYALKANOATES Juan Carlos Alzate Marin, Sandra Rivero, Adriana Pinotti, Alejandro Horacio Caravelli, and NE Zaritzky J. Agric. Food Chem., Just Accepted Manuscript • DOI: 10.1021/acs.jafc.8b01506 • Publication Date (Web): 23 Jul 2018 Downloaded from http://pubs.acs.org on July 26, 2018
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Journal of Agricultural and Food Chemistry
MICROSTRUCTURAL BEHAVIOR OF MATRICES BASED ON POLYLACTIC ACID AND POLYHYDROXYALKANOATES Alzate Marin, Juan Carlos1; Rivero Sandra1,2*; Pinotti Adriana1,3; Caravelli Alejandro1; Zaritzky, Noemí Elisabet1,3 1
CIDCA (Centro de Investigación y Desarrollo en Criotecnología de Alimentos), 47 y 116
S/N, La Plata (B1900AJJ), Buenos Aires, Argentina – (CONICET, UNLP, Comisión de Investigaciones Científicas de la Provincia de Buenos Aires (CICPBA)). 2
Facultad de Ciencias Exactas, Universidad Nacional de La Plata (UNLP). 3
Facultad de Ingeniería, Universidad Nacional de La Plata (UNLP).
* Corresponding author: Rivero Sandra (
[email protected])
Tel.:/Fax:
+54
0221-424-9287|
425-4853
|
489-0741
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Abstract
2
Individual films of polyhydroxyalkanoates (PHA) or polylactic acid (PLA) and their
3
blends were developed by solvent casting. PHA was obtained from activated sludges
4
from a wastewater treatment system at laboratory-scale. This work was focused on
5
analyzing the microstructural properties and thermal behavior of either, PHA or PLA
6
individual films as well as their blends. The behavior against biodegradation process of
7
individual films and blends was examined from the microstructural point of view. ATR-
8
FTIR spectra indicated the existence of a weak molecular interaction between the
9
polymers. The formulation of blend films improved the PLA crystallinity; additionally,
10
it induced the polymer recrystallization phenomenon, since PHA crystallized acting as a
11
PLA nucleating agent. This phenomenon explains the improvements in water vapor
12
barrier film properties. The blends exposed to a biodegradation process showed an
13
intermediate behavior between PLA and PHA leading to a consistent basis for designing
14
systems tailored to a particular purpose.
15
16
Keywords: Biopolymers, polymer blends, infrared spectroscopy, crystallinity,
17
modulated DSC, morphology
18
19
20
21
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INTRODUCTION
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Polyhydroxylalkanoate (PHAs) are a family of bio-polyesters synthesized by
25
microorganisms from various carbon sources, and they are accumulated intracellularly
26
under nutrient stress and act as a carbon and energy reserve.1 PHAs can be produced by
27
both pure and mixed microbial cultures. Mixed cultures have the advantage that they do
28
not need sterile conditions and are better able than pure cultures to adapt to complex
29
substrates such as industrial wastes.2 For this, wastes from dairy industry, sugar
30
industry, forestry, and biodiesel production can be utilized.3 Cheese whey is a surplus
31
material from dairy industry, which is mainly discharged to both soils and water bodies
32
causing serious environmental problems. PHA production from cheese whey could
33
revalorize this dairy sub-product and, at the same time, solving the waste disposal
34
problems.
35
A relevant characteristic of PHA is its versatility, since there are more than a hundred
36
different monomers, hydroxyvalerate, butyrate, among others. The properties of the
37
synthesized polymer are modified depending on the position of its functional groups and
38
degrees of polymerization. This chemistry allows PHAs to be tailored to provide similar
39
properties to traditional thermoplastics such as polyethylene (PE) and polypropylene
40
(PP) while maintaining biodegradability.4
41
Polylactic acid (PLA), a thermoplastic aliphatic polyester derived from lactic acid (2-
42
hydroxy propionic acid), can be produced by condensation and polymerization directly
43
from its basic building block lactic acid, which is derived by fermentation of sugars
44
from carbohydrates sources, such as corn starch, cassava roots, chips or starch, or
45
sugarcane.5 Polylactic acid is produced at the largest industrial scale of all
46
biodegradable polymers and it is considered as the most promising candidate for 2 ACS Paragon Plus Environment
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replacing conventional plastics.6 It is being used in biomedical applications, for bottle
48
production, filament production for 3D printing, and in compostable food packaging. It
49
is also being evaluated as a material for tissue engineering. Mass production has
50
reduced the cost of PLA production, making it an economically viable choice for
51
fabrication of containers, plastic bags and fibers. Commercial-scale plants today
52
produce hundreds of thousand tons of PLA per year.7
53
By controlling the molecular architecture suppliers are able to tailor the polymer to
54
specific applications. Consequently, new and improved grades of bioplastic resins are
55
constantly introduced in the market. NatureWorks LLC, focuses on a multi-step
56
procedure involving the condensation reaction of aqueous lactic acid to produce low
57
molecular weight PLA pre-polymer. It is converted into a blend of lactide stereoisomers
58
in order to produce a large spectrum of PLA grades.8 The films based on PLA have
59
excellent optics, good machinability, barrier and mechanical properties.5
60
PLA and PHA polymers are polyesters and are used in consumer products by a widely
61
industrial sector due to their biocompatibility and sustainability.9 They have comparable
62
thermal behavior to some conventional polymers and this has generated much interest in
63
exploring their physical and structural properties to identify potential applications.10
64
The combination of two polymers allows the design of new materials with tailorable
65
properties differing meaningfully from those of each component adjusting the
66
advantages of each polymer in order to obtain a material for different applications. In
67
this sense, the formulation of blend systems is easier and faster than copolymerization
68
methods.11 There are many studies focused on PLA modification such as the addition of
69
modifiers, copolymerization.12 The addition of a highly ordered stereochemical
70
structure such as PHA could improve the film properties based on PLA.13,14 In this
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sense, blending PLA with another bio-based and biodegradable material as PHA in
72
order to obtain tailor-made materials, constitutes a promising alternative.
73
This work was focused on analyzing the microstructural properties and thermal
74
behavior of either, PHA or PLA individual films as well as their blends. Furthermore,
75
the behavior against biodegradation process of individual films and PLA/PHA blends
76
was examined from the microstructural point of view.
77
78
MATERIALS AND METHODS
79
Poly lactic acid (PLA) grade 4043D in pellet form (98% L-lactide with a D-isomer
80
content of approximately 2%) designed for the production of films, was purchased from
81
Natureworks® under the trademark IngeoTM. As well known, the production of PLA
82
involves the conversion of starch in dextrose via a hydrolysis process and the
83
fermentation by microorganisms to synthesize the chain of polylactide polymer.
84
Polyhydroxylalkanoate (PHA) was obtained from activated sludges from a wastewater
85
treatment system at laboratory-scale (CIDCA). A two-stage biological system was
86
proposed to produce PHA by aerobic mixed culture from hydrolyzed cheese whey. The
87
first step involves the selection of PHA-accumulating organisms using an aerobic
88
sequencing batch reactor (SBR) operated under a feast-famine regime. Then, a stage of
89
accumulation of PHA in an aerobic batch reactor was used, which was inoculated with
90
biomass taken from SBR enriched in PHA-accumulating bacteria.
91 92
Extraction and quantification of PHA
93
Extraction and characterization of PHA from batch reactor biomass were performed
94
following the method proposed by Venkateswar Reddy et al.15 A copolymer P (HB-HV) 4 ACS Paragon Plus Environment
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with a purity of 96 % and a molar relation 95:5 of hydroxybutyrate (HB) and
96
hydroxyvalerate (HV) respectively was obtained.
97 98
Film preparation
99
The films were prepared by dissolving PHA and PLA in chloroform 1 and 2 % (w/v),
100
respectively, under stirring for 3 h. Mixtures were prepared by PLA/PHA following
101
different proportions: 20/80, 40/60, 60/40, 80/20 (w/w) which were stirred for 30 min at
102
60 °C.
103
Filmogenic solution of single PLA, PHA and their blends were cast into Petri dishes of
104
glass (9 cm diameter) which were left under a fume hood. Later, the samples were dried
105
in a vacuum oven at 60 °C to assure the solvent removal from the matrices. The
106
solutions were cast maintaining a constant mass / molding area ratio in order to assure a
107
uniform thickness in the different samples, due to the control solutions (PLA, PHA) had
108
different concentrations.
109
Film thickness was measured by means of a coating thickness gauge Check Line DCN-
110
900 (New York, USA) for non-conductive materials on non-ferrous substrates. For each
111
specimen, at least fourteen measurements at different positions were taken.
112 113
Water vapor permeability
114
Water vapor permeability (WVP) tests were carried out according to the technique
115
described by Rivero et al.16 based on a modified ASTM16 method E96. A permeation
116
cell maintained at 20 °C was used for the assays. Eight measurements were performed
117
once steady-state conditions were reached. All measurements were performed at least
118
four times for each specimen.
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Thermal analysis by MDSC
121
Thermal analysis of the samples was conducted by the modulated differential scanning
122
calorimetry (MDSC) technique. Q100 (TA Instruments, USA) controlled by a TA 5000
123
module (TA Instruments, New Castle, USA) and equipped with a cryogenic quench
124
cooling accessory, under a N2 atmosphere was used. This technique allows measuring
125
simultaneously the calorific capacity of the sample and differentiating between
126
reversible events (dependent on the calorific capacity) and irreversible (dependent on
127
the time and the temperature) that the sample experienced. Likewise, it allows a major
128
resolution of complex transitions.
129
A standard heating ramp of 10ºC min-1 with a modulation temperature amplitude of 0.5
130
ºC and a modulation period of 60 s were used. The first scan (heating) was performed in
131
order to delete the thermal story from -50ºC up to 200ºC. Once the first scan was
132
completed, the sample was cooled to -80 °C and then a second heating scan was
133
recorded. Informed results were the average of two replicates to ensure reproducibility
134
of the results.
135
The results were analyzed by using the Universal Analysis V1.7F software (TA
136
Instruments). Different parameters were determined from the obtained thermograms:
137
melting temperature (Tm) and enthalpy corresponding to the area of the endothermic
138
peak (∆H ), crystallization temperature during the cooling stage (T ) and crystallization
139
enthalpy (∆H ) and glass transition temperature (Tg) determined from the reversible
140
signal.
m
c
c
141 142
ATR-FTIR spectroscopy
143
The interactions between the system components was analyzed using the ATR-FTIR
144
technique. Spectra of the samples were registered by using the Thermo Scientific 6 ACS Paragon Plus Environment
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Nicolet iS10 FT-IR Spectrometer (Madison, USA) in the wavenumber region 4000-400
146
cm-1 performing 64 scans at a 4 cm-1 resolution. Specimens were placed onto the
147
diamond ATR crystal (Smart iTX accessory) and the software Omnic 8 (Thermo
148
Scientific, Madison, USA) was used for the data analysis process. To ensure
149
reproducibility of the results, the tests were performed in triplicate.
150 151
X-ray diffraction
152
X-ray diffractograms of individual PVA and PLA films and their blends were evaluated
153
by using a X'Pert Pro P Analytical Model PW 3040/60 (Almelo, The Netherlands)
154
operated at room temperature. The CuKα radiation (1.542 Å) was generated at 30 mA
155
and 40 kV. Scattered radiation was detected in an angular range of 3–60° (2θ) at a step
156
size of 0.02°. The crystallinity degree (CD) was calculated following the procedure
157
described in previous works.18,19
158 159
Structural studies by SEM
160
Microstructure of the matrices was examined by using a FEI model Quanta 200
161
scanning electron microscope (The Netherlands). Individual films and blend matrices
162
were immersed in liquid nitrogen and fractured cryogenically. Samples were mounted
163
onto metal stubs by using a double-sided tape and observed at low pressure and an
164
acceleration voltage of 12.5 kV, without any metal or carbon coating.
165 166
Biodegradation test
167
A series of plastic pots (400 cm3) were used as soil containers, and their microflora
168
present was used as a degrading medium. Square specimens of 3x3 cm with a thickness
169
of approximately 25 µm on average were put into plastic mesh to allow the access of 7 ACS Paragon Plus Environment
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moisture and microorganisms and to retrieve the degraded specimens. In order to
171
guarantee an aerobic degradation the film samples were buried. The samples were
172
conditioned at relative humidity of 50 % and a temperature of 20ºC. Containers were
173
sprayed regularly with a defined and constant amount of water. Similar conditions were
174
employed by Rivero et al.20 At specific time intervals, specimens were recovered from
175
the soil and cleaned with a brush to avoid any possible damage of the structure.
176
In accordance with the described methodology in ASTM D5988-0321, a ratio of 1 g of
177
compost per 25 g of soil was used. Studies of the morphology of the degraded films
178
were performed by means of SEM, MDSC, and ATR-FTIR analysis.
179 180
Statistical analysis
181
For statistical analysis, version 10.0 of Systat-software (SYSTAT, Inc., Evanston, IL,
182
USA) was used. Analysis of variance (ANOVA), linear regressions, and Fisher's Least
183
Significant Difference for mean comparison test were performed. The significance level
184
used was 0.05.
185 186
RESULTS AND DISCUSSION
187
Thermal analysis
188
The thermograms obtained by means of MDSC from the PLA, PHA, and their blends
189
can be observed in Fig. 1, where the stages of heating and cooling are shown. The
190
temperatures of the thermal transitions and the enthalpy values (J g-1) of the
191
characteristic events during heating and cooling stages obtained from MDSC curves, are
192
summarized in Table 1.
193
As it is possible to see in Fig. 1a, the thermal analysis allowed observing a peak for each
194
individual film, attributed to the melting of the crystalline domain corresponding to 8 ACS Paragon Plus Environment
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PLA and PHA at 147.7 ºC and 172.7 °C, with associated enthalpies of 20.1 and 86.6 J g-
196
1
197
crystalline populations (crystalline fraction) which exist in the material when the
198
melting occurs. Thellen et al.4 using MDSC reported that the crystal melting is produced
199
at higher temperatures in the samples of PHA containing the lower percentage of
200
valerate, because as valerate content increases, the onset of crystal melting occurs at
201
lower temperatures. In the present study, PHA thermograms evidenced the presence of a
202
peak with a shoulder, which could represent the melting of crystal lamellae as was
203
reported by Thellen et al.4 for extruded PHA.
204
On the other hand, PHA films exhibited a Tg at -4.7 °C, whereas PLA showed a marked
205
transition at 58.1 °C (Fig. 1c). da Silva et al.22 reported values of glass transition
206
temperatures ranging from 2.7 to -4.4 ºC for PHA matrix obtained by casting.
207
The thermograms of all the mixtures exhibited peaks of recrystallization of PLA at 107
208
°C, this transition being more evident with higher PLA proportions in the mixture (Fig.
209
1a). These results would indicate that the incorporation of PHA contributes to the
210
process of recrystallization of PLA in all the blend formulations. This effect was more
211
marked in the blend 80/20, behavior that could be explained bearing in mind that a low
212
proportion of crystalline domains of PHA dispersed in a continuous matrix of PLA
213
induced the phenomenon of nucleation of this latter polymer. The presence of double
214
melting temperatures in the PLA/PHA blends corresponds to both, the melting of “as
215
formed” and recrystallized polymer.10
216
According to Abdelwahab et al.10 and Ikehara et al.23, the recrystallization strongly
217
depends on the melting temperature difference among the components of the mixture.
218
When the Tm difference is very large, the component with the higher melting
219
temperature crystallizes first, and its spherulites contribute to fill all the volume.
, respectively. The intensity of the melting peak is related to the number of crystals or
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The blend 20/80 exhibited a peak at 171.9 °C because of the melting of the PHA
221
crystalline fraction and a shoulder at 148.4 °C corresponding to the melting of PLA.
222
The blends 80/20, 60/40 and 40/60 exhibited two endothermic transitions; the enthalpy
223
associated with the first event diminished with the incorporation of a higher proportion
224
of PHA to the blend, while the enthalpy of the endothermic peak, characteristic of the
225
PHA-crystalline phase, became more prominent (Fig. 1a and Table 1). These findings
226
were in accordance with a higher crystalline degree.
227
From the obtained DSC curves, two Tg values were observed irrespective of the blend
228
composition. These results suggest that the analyzed blends PLA/PHA turned out to be
229
immiscible in the amorphous state (Fig. 1c).
230
According to Lipatov and Alekseeva24, the appearance of two transitions associated to
231
the glass transition temperatures supports the existence of a partially miscible system,
232
that is, materials with heterogeneous biphasic structure.
233
During the cooling step, the PHA exhibited a peak of crystallization at 58.7 °C with an
234
associated enthalpy of 48.4 J g-1, whereas the thermogram of the PLA did not show this
235
transition (Fig. 1b and Table 1). Taking these results into account, it is possible to infer
236
that PHA crystallinity is greater than that of PLA.
237
The thermal analysis of PLA/PHA mixtures showed that the peak of crystallization
238
attributed to the PHA was observed only in the mixtures 20/80 and 40/60, with a minor
239
enthalpy associated regarding a single PHA matrix (Fig. 1b). On the other hand, the
240
thermograms of individual PLA film and the mixtures 60/40 and 80/20 did not exhibit
241
this thermal transition (Fig. 1b). Nevertheless, an event was observed at 57.7°C
242
attributed to the glass transition temperature of the PLA-enriched phase. Similar results
243
were informed by Arrieta et al.12, Furukawa et al.25 and Zhang and Thomas11 indicating
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that these results would be a signal of the fact that the PHA in the mixtures does not
245
crystallize during the cooling stage when it is in minor proportion.
246 247
Microstructural analysis
248
FTIR analysis
249
From ATR-FTIR spectra, the functional characteristic groups of the PLA and PHA were
250
identified (Fig. 2a and b). They are consistent with those reported in the literature.5,26,27
251
In PLA spectrum, the band located at 1746 cm-1 is a strong peak that corresponds to the
252
stretching of carbonyls’ amorphous phase.5 The bands located at 1180 and 1080 cm-1
253
belong to the asymmetry and the symmetry stretching vibration of C–O–C. As known,
254
PLA is a hydrophobic polymer due to the presence of –CH side groups. The peaks at
255
about 2997 cm-1 and 2946 cm-1 correspond to the –CH asymmetric and symmetric
256
stretching vibrations of –CH groups in the side chains, respectively (data not shown).
257
On the other hand, in PHA spectrum the peak at 1719 cm-1, is attributed to the stretching
258
of the crystalline carbonyl group, and the stretching of the carbonyl group of the
259
amorphous phase resulted virtually imperceptible. Samples 40/60 and 20/80 exhibited
260
peaks at 1748 cm-1 and 1755 cm-1 (Fig. 2b), which are assigned to the amorphous and
261
crystalline bands of PLA respectively.24
262
Furthermore, Fig. 2a and b depicts the ATR-FTIR spectra of PLA/PHA blend matrices.
263
Blend spectra of composition 80/20 and 60/40 followed a similar pattern to that of the
264
pristine PLA, while the mixtures 40/60 and 20/80 were identified mainly with the PHA
265
spectrum. All of them unfolded both bands corresponding to the stretching of carbonyls
266
located at 1746 and 1719 cm-1 due to PLA and PHA phase, respectively (Fig. 2a and b).
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In the cases of the 80/20, 60/40, and 40/60 blends, bands in the C-O-C and C-C
268
stretching and the CH deformation mode region (1300-1000 cm-1), are visualized at
269
about the same wavenumbers as those of pure PHA (Fig. 2a and b).
270
It is noteworthy that the intensities of these bands were interdependent and mutually
271
dependent, one being increased at the expense of the other, meaning that the ratio of
272
intensities of these two bands changed in agreement with the ratio of the individual
273
components. These results allowed inferring the immiscibility of these components and
274
that there were no strong molecular interactions between both polymers.
275 276
X-Ray diffraction
277
The typical diffraction patterns of individual PHA, PLA, and composite films are
278
depicted in Fig. 3. X-ray diffractogram of PLA films exhibited a pattern corresponding
279
to an amorphous material with a peak located at 2θ = 17 º associated with the reflection
280
of the crystals of the polymer;13,28 the estimated crystallinity degree was 14.3 % (Table
281
insert in Fig. 3). On the contrary, PHA is a highly ordered polymer and it is known to
282
crystallize in an orthorhombic cell.10
283
X-ray diffraction analysis was used to determine the crystalline structure and the
284
crystallinity degree of the blends. The PHA spectrum showed diffraction peaks placed
285
at 2θ = 13.8° and 17°, corresponding to (020) and (110) planes, respectively.11
286
Additionally, reflections at 2θ = 20.3, 22.4, 25.4 and 30.8 were detected, which are
287
characteristics of the PHA polymer, its CD being of 18.3 %.14
288
The inclusion of PHA in the blends increased the crystallinity of the materials. The
289
highest crystallinity degrees of 60/40 and 40/60 blends were confirmed by means of X-
290
rays (Table inserted in Fig. 3). The diffractograms showed peaks of higher intensity in
291
relation to individual matrices. 12 ACS Paragon Plus Environment
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This behavior would allow inferring that the PHA induces the recrystallization of the
293
PLA due to its capacity to act as an agent of nucleation. According to Furukawa et al.24
294
and Zhang and Thomas,11 it generates a better packing density of the polymeric
295
segments and promotes a better adhesion and interaction at the interface level. However,
296
the microstructure, porosity and permeability of the matrix seem to depend on the
297
proportions PLA/PHA as presented below.
298 299
SEM observations
300
From the macroscopic point of view, the blend of the two polymers appeared to be well
301
mixed in the matrices with no apparent phase separation, although, FTIR showed
302
immiscibility of both components. The average thickness of the films was 25 µm, which
303
was corroborated by microscopic analysis. As it can be seen in Fig. 4, all matrices
304
presented homogeneous appearance irrespective of the PLA/PHA ratio.
305
Films showed important differences as it was analyzed in the cross section of single or
306
blend matrices. PLA, individual films showed homogeneous appearance, without pores
307
and with a good structural integrity. PHA polymer led to films whose cross section was
308
rough giving a structure with a fibrous appearance (Fig. 4).
309
The cross-section and the surface of the mixtures 20/80 and 40/60 revealed the presence
310
of an orderly structure attributed to the growth and crystallization of the spherulites of
311
PHA, proving to be a network formed by co-domains corresponding to the different
312
polymers with a granular interspersed appearance and a repetitive pattern. It is important
313
to remark that the highest proportion of PHA in the blends (PLA/PHA= 20/80),
314
evidenced a porous microstructure due to the structural arrangement between the
315
polymers. According to Abdelwahab et al.,10 the interface interactions between PHA
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and PLA phases could influence the nucleation phenomenon as supported by the XRD
317
results.
318
These micrographs reinforced the results of immiscibility obtained by other techniques.
319
As PLA proportion increased, the morphology of the matrices became more
320
homogeneous, less rough until the mixture 80/20 presented an appearance where the
321
PLA-enriched phase formed a continuous domain in which the PHA-enriched phase
322
was dispersed, homogeneously distributed as can be seen in Fig.4.
323 324
Water vapor permeability
325
Table 2 shows WVP values of individual films and PLA/PHA blends. The formulation
326
of blend matrices improved the barrier properties of the materials obtaining a reduction
327
of 40% in WVP values for the blends 40/60, 60/40 and 80/20 compared to the values of
328
the individual films (Table 2). Meanwhile, 20/80 did not show significant differences
329
(p>0.05).
330
According to Arrieta et al.,12 the crystallization of PLA reduces the water vapor
331
permeability since the crystals decrease the volume of amorphous phase generating a
332
path of greater tortuosity, reducing mass matter transfer.
333
The improvement of the barrier properties is related to the higher crystallinity of the
334
blend matrices PLA/PHA as observed by X Ray Diffraction technique and MDSC
335
Thermal analysis.
336 337
Soil biodegradation studies
338
The influence of the microstructure developed during the formulation of the blends on
339
the biodegradation process was examined. Morphological study by SEM during soil
340
biodegradation experiments was complementary to visual examination as it helped to 14 ACS Paragon Plus Environment
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confirm the existence of structural modifications in the films, allowing a detailed
342
evaluation of the degradation process.
343
The results showed that degradation behavior of bio-based polymers followed different
344
patterns regarding morphological characteristic of each matrix. As can be seen in Fig.
345
5a, the biodegradation occurred in both PHA and PLA phases.
346
The biodegradation assay revealed that PHA films exhibited remarkable biodegradation
347
at 30 days, while blend matrices (PLA/PHA) showed changes around 50 days, which
348
would indicate a delay in the process of biodegradation (Fig. 5a). According to Weng et
349
al.,27 PHA polymer could be biodegraded at a high rate, under composting as well as
350
soil environment conditions; in contrast even PLA was biodegradable under composting
351
conditions, the degradation rate in soil was slow.
352
SEM micrographs show the fracture surface of the PLA/PHA matrices after a
353
biodegradation process of 50 days (Fig. 5a). It can be seen that the biodegradation was
354
intensified with the higher proportions of PHA in blend system. As the proportion of
355
PHA increased, particularly from 40/60 to 20/80, the matrices showed greater interstices
356
or cavities (Fig. 4) which could facilitate the biodegradation process. Zhang and
357
Thomas11 explained that the inclusion of PHA improved the degradation degree of PLA
358
at room temperature. The authors reported that PHA and PLA exhibit different
359
degradation pattern. PHA is mainly degraded by the attack of various enzymes at the
360
surface. According to Weng et al.27 the degradation of PHA can be attributed to the
361
erosion catalyzed by bacteria from the surface to the interior.
362
In contrast, PLA degradation is produced throughout the whole sample, starting with a
363
non-enzymatically hydrolysis that leads to a reduction in the molecular weight.11 Then,
364
low molecular weight PLA diffuses out of the bulk polymer and can be metabolized by
365
microorganisms, producing water, carbon dioxide and humus.29 15 ACS Paragon Plus Environment
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On the other hand, the thermograms of blend matrices, 20/80, 40/60 and 60/40, exposed
367
to the biodegradation process for 50 days, experienced a decrease of the transition
368
enthalpy corresponding to the melting of the PHA crystalline fraction being more
369
marked in the blends with the greatest proportion of PHA (Fig. 5b). In this sense,
370
Dharmalingam30 found that the changes of melting enthalpy (∆Hm) for composite
371
material based on blends of PLA/PHA represent depolymerization. Consequently, this
372
phenomenon could indicate a higher sensitivity to the degradation process in the
373
presence of a higher proportion of PHA, independently of the rearrangement formed
374
between both polymers.
375
The chemical structure changes of the matrices exposed to the biodegradation process
376
were investigated by ATR-FTIR (Fig. 5c).
377
ATR-FTIR spectra corroborated the changes caused in the structure of the polymers.
378
After 50 days of exposure to the biodegradation process, ATR-FTIR spectra of PHA
379
and blend films showed that the bands lost definition.
380
For all samples assayed, the peaks in the 4000-3000 cm-1 region became broadened after
381
the biodegradation process (data not shown). According to Weng et al.,27 this fact was
382
attributed to the formation of hydroxyl and carboxylic groups. This was also confirmed
383
by the shift of the absorption peak of C=O stretching vibration after biodegradation.
384
Ludueña et al.31 pointed that the chemical and enzymatic hydrolysis are the main
385
mechanisms of chain rupture during the degradation process. Then biodegradation
386
process depends on water availability, which produces hydrolysis, and microbial attack
387
of the matrix. Water diffusion in the soil led to a hydrolytic degradation of the material
388
modifying the surface and visualizing a porous structure with evident signs of
389
degradation. Similar explanation was proposed by Rocca-Smith et al.32
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The biodegradability of blends was more marked in films formulated with increasing
391
proportions of PHA; similar results were reported by Zhang and Thomas.11
392 393
CONCLUSIONS
394
Thermal and microstructural studies revealed that blends of PLA/PHA based systems
395
were partially miscible. The formulation of blend matrices improved the crystallinity of
396
the PLA; additionally, it induced the polymer recrystallization process, since PHA
397
crystallized acting as a PLA nucleating agent. This phenomenon explains the
398
improvements in water vapor barrier film properties. Moreover, the blends exposed to a
399
biodegradation process showed an intermediate behavior between PLA and PHA
400
leading to a consistent basis for designing systems tailored to a particular purpose or
401
use.
402
This work contributes therefore to the knowledge of microstructure allow developing
403
and testing materials with specific technological applications.
404 405
ACKNOWLEDGMENTS
406
Authors acknowledge Ing. Javier Lecot, Lic. Diana Velasco, and Sr. Daniel Russo for
407
technical assistance.
408 409
FUNDING SOURCES
410
This work was supported by the Argentinean Agency for the Scientific and
411
Technological
412
Argentinean National Research Council (CONICET) (PIP 2013-0109) and University of
413
La Plata (Argentina).
Promotion
(ANPCyT)
(Project
PICT
2012-0415,
2014-1620),
414 17 ACS Paragon Plus Environment
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FIGURE CAPTIONS
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Fig. 1 MDSC curves of individual (PLA, PHA) and blend films with different
510
proportions of PLA/ PHA showing: a) heating stage, b) cooling stage, and c) reversing
511
heat flow (W g-1) evidencing the glass transition temperatures (Tg) of each component.
512
Fig. 2 ATR-FTIR spectra of individual (PLA, PHA) and blend matrices with different
513
proportions of PLA/ PHA.
514
Fig. 3 X-ray diffractograms of individual (PLA, PHA) and blend films with different
515
proportions of PLA/ PHA. Table insert shows the crystallinity degree (%) of the
516
samples.
517
Fig. 4 Cross-section SEM micrographs of individual (PLA, PHA) and blend films with
518
different proportions of PLA/ PHA. Different letters indicate significant differences (p
519