Subscriber access provided by UNIVERSITY OF TOLEDO LIBRARIES
Article
Models for estimating the viscosity of paraffinic-naphthenic live crude oils Luciana L.P.R. Andrade, and Krishnaswamy Rajagopal Energy Fuels, Just Accepted Manuscript • DOI: 10.1021/acs.energyfuels.7b03903 • Publication Date (Web): 27 Jan 2018 Downloaded from http://pubs.acs.org on February 3, 2018
Just Accepted “Just Accepted” manuscripts have been peer-reviewed and accepted for publication. They are posted online prior to technical editing, formatting for publication and author proofing. The American Chemical Society provides “Just Accepted” as a free service to the research community to expedite the dissemination of scientific material as soon as possible after acceptance. “Just Accepted” manuscripts appear in full in PDF format accompanied by an HTML abstract. “Just Accepted” manuscripts have been fully peer reviewed, but should not be considered the official version of record. They are accessible to all readers and citable by the Digital Object Identifier (DOI®). “Just Accepted” is an optional service offered to authors. Therefore, the “Just Accepted” Web site may not include all articles that will be published in the journal. After a manuscript is technically edited and formatted, it will be removed from the “Just Accepted” Web site and published as an ASAP article. Note that technical editing may introduce minor changes to the manuscript text and/or graphics which could affect content, and all legal disclaimers and ethical guidelines that apply to the journal pertain. ACS cannot be held responsible for errors or consequences arising from the use of information contained in these “Just Accepted” manuscripts.
Energy & Fuels is published by the American Chemical Society. 1155 Sixteenth Street N.W., Washington, DC 20036 Published by American Chemical Society. Copyright © American Chemical Society. However, no copyright claim is made to original U.S. Government works, or works produced by employees of any Commonwealth realm Crown government in the course of their duties.
Page 1 of 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
Models for estimating the viscosity of paraffinicnaphthenic live crude oils Luciana L. P. R. Andrade, Krishnaswamy Rajagopal*
Universidade Federal do Rio de Janeiro, DEQ / Escola de Química / UFRJ - Ilha do Fundão, CT, I-122. CEP 21949-900, Brazil,
[email protected] * Corresponding author: e-mail:
[email protected] Phone: +55 21 3938 7424
KEYWORDS: viscosity, undersaturated oil, paraffinic-naphthenic live crude oils
ABSTRACT
Viscosity is an important property of live crude oil used in design and operation of production processes. Eleven widely used empirical correlations for estimating undersaturated oil viscosity were evaluated using measured undersaturated oil viscosity for live crude oils from primary separators of the ten Brazilian oil wells. The oil samples were characterized as paraffinicnaphthenic crudes. The empirical correlations were found to be inadequate to represent the measured data. The better literature models present average absolute percent relative errors of 1.18 % and 1.40 %, but show wider scatter of data. For more accurate estimates of undersaturated oil viscosity of paraffinic-naphthenic live crudes oils, a new model based on Eyring theory is proposed and this model correlates the experimental data with average absolute percent relative error of 0.97 %.
ACS Paragon Plus Environment
1
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 2 of 32
1. INTRODUCTION
Viscosity is an important physical property used in the design of transportation and storage systems as well as for planning the strategy of separation of live crude oil from reservoir fluids in production platforms. Along with density, the viscosity is an important parameter utilized for calculating the fluid flow through equipment and pipelines1, selecting an optimum strategy of separation oil from reservoir fluids under pressure, transportation and storage2,3,4. The viscosity of crude oil is a function of temperature, pressure and composition. The viscosity varies considerably with temperature. During production, the oil and gas and water are separated from reservoir fluid at high pressure and at constant temperature in one or more stages in pressure vessels called separators. The crude oil with dissolved gas under pressure of the separator is commonly called live oil. When the pressure is reduced, the composition of oil does not change with decreasing pressure until bubble point pressure. The viscosity of residual live oil can vary with pressure differently for different classes of oils as the components are very different and the equilibrium composition will vary at operating pressure. It is necessary to estimate or measure experimentally the viscosity of live oils as a function of pressure.
We have measured fifty-one viscosities of undersaturated oils from primary separators of the ten Brazilian oil wells. These oils were characterized as paraffinic-naphthenic crudes by studying the variation of kinematic viscosity with temperature using six representative samples. We measured the viscosities of live crudes above bubble point pressure. The measurements were realized at temperatures between 317 to 343 K, above wax appearance temperature (WAT) for oils with the similar characteristics, to characterize these samples of crudes as Newtonian fluids. We have evaluated several frequently used literature correlations for estimating viscosity of live crude oils
ACS Paragon Plus Environment
2
Page 3 of 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
by comparing with our experimental data of undersaturated oil viscosity. In this work, Eyring Theory is applied for modeling viscosity as a function of pressure. The model represents the experimental data satisfactorily.
2. MODELS FOR ESTIMATING VISCOSITY OF CRUDE OILS AT DIFFERENT PRESSURES
2.1 Empirical models
The viscosities of undersaturated oil should be measured preferably in the laboratory and correlated for accurate estimation at different pressures around the process or temperatures. While the viscosity of saturated oil at atmospheric pressure (dead oil) can be readily measured by several simple methods, the measurements of viscosity saturated oil and undersaturated oil can be expensive and time-consuming, especially at higher pressures.
Several models are proposed in literature to estimate the viscosities of undersaturated oil. Models found in the literature to estimate oil viscosities were obtained empirically from oils with particular characteristics from different regions around the world. The dead oil viscosity models use temperature and oil API gravity as input parameters. Most of the undersaturated oil viscosity models use the pressure and bubble point pressure (differential pressure or ratio pressure) and the viscosity of saturated oil as input parameters. Some authors use also oil API gravity and /or dead oil viscosity as input parameters to estimate undersaturated oil viscosity.
Most oil produced in off-shore fields of Brazil is paraffinic-naphthenic in nature and there is a lack of experimental data in the literature to evaluate the published models for paraffinic-
ACS Paragon Plus Environment
3
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 4 of 32
naphthenic crude oils. We obtain experimental data of viscosity of several live paraffinicnaphthenic crude oils from primary high-pressure separators in off-shore platforms and identify the models found in the literature best suited for representing the data obtained experimentally for undersaturated oil viscosity.
We have evaluated the frequently used empirical models of Beal5, Vazquez and Beggs6, Khan et al.7, Kartoatmodjo and Schmidt8, Labedi9, Petrosky and Farshad10, Almehaideb11, Elsharkawy and Alikhan12, Elsharkawy and Gharbi13, Hossain et al.14, and Isehunwa et al.15, for undersaturated oil viscosity.
Beal5 model was developed from crude oil data from California, Vazquez and Beggs6 and Hossain14 models were developed from the crude oil data from different regions of the world, Khan et al.7 model was developed from the crude oil data from Saudi Arabian, Kartoatmodjo and Schmidt8 model was developed from the crude oil data from South East Asia and North America using data bank, Labedi9 model was developed from the crude oils data from Libya, Petrosky and Farshad10 model was developed from the crude oil data from Gulf of Mexico, Almehaideb11 model was developed from the crude oil data from UAE, Elsharkawy and Alikhan12 model was developed from the crude oil data from Middle East, Elsharkawy and Gharbi13 model was developed from the crude oil data from Kuwaiti, and Isehunwa et al.15 model was developed from the light crude oil data from Niger Delta. Table 1 shows the source of crude oils, the pressure range, the viscosity range and the error percentage for models evaluated.
Table 1
ACS Paragon Plus Environment
4
Page 5 of 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
The empirical models found in literature were developed from different crude oils and using limited data. These models show large errors when applied for estimating viscosity of crude oil of different regions. These differences should be attributed to the origin of oil which determines the chemical base of oil (paraffinic, naphthenic, aromatic or mixed) and not only to the data range of pressure, temperature, specific gravity, and relative amount of gas dissolving in oil. We evaluate literature correlations and observed that the models based on fundamental theories are the best models for estimating viscosities of oils at higher pressures. Models for estimating viscosities that were developed based on viscosity theories, present good agreement with experimental values of viscosity of oils from different origins.
The evaluated models have expressed undersaturated oil viscosity as a function of saturated oil viscosity and both bubble point pressure and oil pressure as input variables, and the Elsharkawy and Alikhan12 model and Elsharkawy and Gharbi13 model also have used calculated dead oil viscosity as input parameters.
2.2 Application of Eyring Theory viscosity of liquids
The viscosity of liquids can be estimated by Eyring theory16 according Eq. (1):
=
(1)
where N is Avogadro’s number, h is Planck’s constant, ∆G is the molar energy of activation for flow, V is molar volume, R is the gas constant, T is absolute temperature and, δ is the shortest distance between molecules of two adjacent layers and is the distance between two equilibrium positions of the molecule, considering that the molecules of the liquid at rest undergo continuous
ACS Paragon Plus Environment
5
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 6 of 32
rearrangements, where at any moment a molecule overcomes this energy barrier by going to an adjoining position with new neighbors. This equation shows that viscosity depends on the size, density and energy of activation of molecules of liquids.
The viscosity of fluid in the reference state can be written as:
=
(2)
Combining Eqs. (1) and (2), we can obtain the following equation:
=
.
(3)
From Eq. (3), we can represent the variation of viscosity with pressure replacing the ratio of molar volumes by the pressure using a thermodynamic relation which correlates volume of liquids to the pressure in an isothermal process, Eq. (4):
= − .
(4)
Considering isothermal compressibility, kT, nearly constant in the pressure range. The integration of Eq. (4) leads to:
= . −
!
(5)
The Eq. (5) can be rearranged to Eq. (6):
ACS Paragon Plus Environment
6
Page 7 of 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
= " . !
(6)
Substitution of Eq. (6) into Eq. (3) gives the Eq. (7) which correlates viscosity of liquids with temperature and pressure:
=
. " . !
(7)
The references values, and , are replaced by the values of saturated oil viscosity, #$ , and bubble point pressure,
$,
respectively, and µ is replaced by values of undersaturated oil
viscosity, µo. The Eq. (7) can be applied to the experimental undersaturated oil viscosities substituting c1 = (-∆G-∆G0)/RT and c2 = kT as parameters for the paraffinic-naphthenic oils to be estimated from experimental data: %
&'
= () . (* . '!
(8)
The modification of Eyring model results in the exponential variation of viscosity with pressure expressed by Bridgman17. For Bridgman, the logarithm of the viscosity is proportional to pressure at higher pressures.
3. Experimental Measurements
3.1 Experimental method
The samples of live oil were taken from the primary separator of the oil wells. The temperature and pressure of separator were measured in the off-shore platforms when the live oil samples
ACS Paragon Plus Environment
7
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 8 of 32
were taken. The separator samples are received in the laboratory in high-pressure sampling cylinders equipped with floating pistons.
The viscosity of each live sample was measured at several pressures above bubble point and separator temperature with an oscillating piston viscometer (Cambridge Applied Systems, SPL 440), according to ASTM D7483-0818. The temperature is controlled to a high precision by a circulating silicon oil bath within 0.2 K of the selected temperature using a Julabo F12 thermostatic bath and control system. The pressure meter is the Omega DP41-B ultra-high precision input meter. The pressure measurement is accurate to 0.003 MPa or 0.005 % full-scale, and the system can be readily controlled within 0.035 MPa of selected pressure. When the variance of measurements was small and constant, the value of the measured value η and its standard deviation δ were recorded. The repeatability of the experiments was found in the range (0.1 to 1.0) %, Rajagopal et al.19
3.2 Characterization of crude oil
Paraffinic-naphthenic oil samples were obtained from ten different oil wells of the Santos Basin of Brazil. In order to obtain the composition of the live oil, the density of residual oil, molecular weight, and compositions of residual oil and liberated gas from the live oil were obtained. The composition of live oil is obtained by numerical recombination of the composition of oil with composition of gas using the density and molecular weight data of the oil. To obtain these properties and compositions, the sample received in high-pressure sampling cylinders is restored to original conditions and is collected from the sampling cylinder to the pycnometer. The gas dissolved in the oil is released from the pycnometer to the gasometer and its composition is
ACS Paragon Plus Environment
8
Page 9 of 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
determinate. The compositions of residual oil and liberated gas are obtained separately at atmospheric pressure.
The composition of the residual oil and liberated gas from the live oil were measured using chromatographs (Agilent Technologies, 7890A) following procedure ASTM D2887-0320 and ASTM D1945-03 (2010)21 at standard conditions.
The density of residual oil was measured with densimeter (Anton Paar, DMA 4500 M) following procedure ASTM 5002-9922 at standard conditions and the molecular weight of the oils was measured using depression of freezing point by cryoscopy (Gonotec Gmbh, Osmomat 010), following ASTM D2224-78 (1983)23.
The Table 2 shows representative compositions of the samples of paraffinic-naphthenic crude oils studied.
Table 2
The samples of crude oil were classified as paraffinic-naphthenic by Density-Viscosity Ratio proposed by Farah24 by means of a relationship API⁄A⁄B!! based on 0 and 1 parameters of Walther-ASTM equation, which has been used for crude oil sample characterization by taking into account the temperature dependence of the crude oil kinematic viscosity. The values of parameters 0 and 1 were obtained graphically by plotting log10(log10(z)) vs. log10(T), Eq. 9, where z was estimated using experimental kinematic viscosities as a function of temperature, Eq. (10):
ACS Paragon Plus Environment
9
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 10 of 32
234 5234 6!7 = 0 − 1log;!
(9)
6 = < + 0,7 + A − B + C − D + E − F
(10)
where < is kinematic viscosity in mm s , T is temperature in K and C, D, E, F, G, H are the model fitted parameters: A = e .JKKL .MNKMKO!, B = e 4.44LKLK .NMJNO! , C = eN.JMJP LQ.MKPO! , D = eL.4JNK QJ.MKNO! , E = eLQ.JMP P.MJLO! and F = eK4.JPJN J44.JMKO! . The parameters C, D, E, F, G, H are equal to zero according to the limits: C = 0 if 2 × 10Q > < > 2.0 mm s , D = 0 if 2 × 10Q > < > 1.65 mm s , E = 0 if 2 × 10Q > < > 0.90 mm s , F = 0 and G = 0 if 2 × 10Q > < > 0.30 mm s and H = 0 if 2 × 10Q > < > 0.24 mm s . The kinematic viscosities were measured for three different temperatures for crude oils samples, using capillary tube viscometer at different temperatures, following procedure ASTM D445-0625. The values of relationship API⁄A⁄B!! calculated for our samples vary between 12 and 14 characterizing the oil as paraffinic-naphthenic, Table 3. Table 3 shows the classification of crude oils and their fractions based on the relationship of Walther-ASTM24.
Table 3
The API of crude oil was calculated from measured liquid densities.
The oil API gravity was calculated from standard density by Eq. (11):
0[\ =
J.N ]^
− 131.5
(11)
ACS Paragon Plus Environment
10
Page 11 of 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
where do is oil specific gravity (water = 1) at 288.71 K.
The oils studied have API densities in the range 29 to 34 demonstrating that their wax appearance temperature (WAT), the lower limit for Newtonian flow, is around 291 K, according to Farah et al.26. It is expected therefore that the oils performed in a Newtonian manner at the temperatures used, 317 to 343K.
4. RESULTS AND DISCUSSION
4.1 Experimental data
The viscosities of live oil samples were measured at several pressures above bubble point pressure and separator temperature, fifty-one undersaturated oil viscosity experimental data were obtained. The densities were also measured at the standard temperature of 288.71 K. The experimental density, ρο, as well as corresponding API value and measured undersaturated oil viscosity, µo, are shown in Table 4 as a function of pressure.
Table 4
4.2 Evaluation of literature models
Eleven literature models for undersaturated oil viscosity were evaluated for their ability to represent our measured experimental values: Beal5, Vazquez and Beggs6, Khan et al.7, Kartoatmodjo and Schmidt8, Labedi9, Petrosky and Farshad10, Almehaideb11, Elsharkawy and Alikhan12, Elsharkawy and Gharbi13, Hossain et al.14, and Isehunwa et al.15. These models use differential pressure (p-pb) and saturated oil viscosity as input variables, while Vazquez and
ACS Paragon Plus Environment
11
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 12 of 32
Beggs6, Khan et al.7, Labedi9 and Almehaideb11 use pressure ratio (p/pb). The Elsharkawy and Alikhan12 and Elsharkawy and Gharbi13, use dead oil viscosity like input parameters. These literature models are presented in Appendix I. We have used fifty-one undersaturated oil viscosity experimental data to evaluate the correlation performances.
For quantitative analyses, the statistical parameters used to compare the performance of the models are the average percent relative error, ARE, Eq. (12), average absolute percent relative error, AARE, Eq. (13), and the percent absolute standard deviation, SDA, Eq. (14). The lower value of ARE indicates a symmetrical distribution of experimental values around the correlation.
0_C =
44 `
cdefd cghi
∑` kl b
cghi
j
(12)
A lower value of AARE represents the better agreement between the estimated and experimental values.
00_C =
44 `
∑` kl bm
cdefd cghi cghi
mj
(13)
Where ND is the number of measurements, n(o( is the correlation calculated value and npq is the experimental value.
Percent absolute standard deviation, SDA, is a measure of dispersion and is defined by Eq. (14). A smaller value of SDA indicates a smaller degree of dispersion and higher precision.
rB0 = s
`
tttttttt ! ∑00_C − 00_C
(14)
ACS Paragon Plus Environment
12
Page 13 of 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
Maximum average absolute percent relative error, AAREmax, Eq. (15) and minimum average absolute percent relative error, AAREmin, Eq. (16), are also calculated. The lower value of the AAREmax indicates higher accuracy. cdefd cghi
00_Cuq = Max b100 m
cghi
cdefd cghi
00_Cuky = Min b100 m
cghi
mj
mj
(15)
(16)
For the qualitative analyses, cross plots of estimated vs. experimental undersaturated oil viscosity for each correlation are also presented. In the cross plot, the estimated values are around plot as a straight line with a slope of 45° indicating the accuracy of models.
The value of AARE obtained is in the range from 1.18 % for Isehunwa et al.15 model to 8.36 % for Elsharkawy and Gharbi13 model and 64.06 % for Almehaideb11 model. Table 5 shows the statistical error analysis results of the undersaturated oil viscosity models. Figure 1 shows cross plots for undersaturated oil viscosity models.
Table 5
The undersaturated oil viscosity models gives low values of AARE indicating good accuracy, except for Almehaideb11 which presents 64.06 %. However, the high values of AAREmax show wider scatter for these models. The Khan et al.7 and Isehunwa et al.15 models present the lowest values for AARE and AAREmax in comparison with other literature models, 1.18 % and 4.70 % for Khan et al.7, and 1.40 % and 5.05 % for Isehunwa et al.15.
ACS Paragon Plus Environment
13
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 14 of 32
Figure 1
From Fig. 1, can be observed that the best estimations for the oils studied were obtained using Khan et al.7, and Isehunwa et al.15, based on Eyring theory, besides the empirical correlations of Beal5 and Kartoatmodjo and Schmidt8. The models proposed by Petrosky and Farshad10, Elsharkawy and Alikhan12 and Elsharkawy and Gharbi13 underestimate the viscosity values while the models proposed by Vazquez and Beggs6, Labedi9, and Hossain et al.14 overestimate the viscosity values. Almehaideb et al.11 showed high deviation from experimental values.
Figure 2 shows that the undersaturated oil viscosity model proposed for paraffinic-naphthenic crudes have the smallest error, ARE %, and least scatter around the zero-error line. Khan et al.7 and Isehunwa et al.15 models show lower error and wider scatter around the zero-error line than do the others.
Figure 2
The Isehunwa15 model was developed from light crude oils from Niger Delta that can show similarities with Brazilian oils. The oils found in the Santos, Campos and Espírito Santo basins, in the southeastern margin of Brazil, and from Angola to Cameroon in the West African margin are correlated with the same depositional environment27. Other similarities can be found between oils from deepwater basins offshore “Golden Triangle” formed by Gulf of Mexico, West Africa (Angola e Nigeria) and South America (Campos Basin, Brazil)28.
The models which show the larger errors are based on experimental data for arabian crude oils or based on properties of crude oils from different regions of the world.
ACS Paragon Plus Environment
14
Page 15 of 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
4.3 Application Eyring Theory
Fifty-one viscosity experimental data of undersaturated oil viscosities were used to estimate the adjustable parameters of Eyring theory Eq. (8). The values of saturated oil viscosity at bubble point pressure were extrapolated from experimental undersaturated oil viscosities, µo, for each sample of oil, observed in the Table 4.
In Eq. (8), for viscosity µο to be µob at pressure pb, the constant c1 should be zero. The measurements of viscosity at the bubble point pressure has experimental errors much larger than measurements at higher pressures due to liberation of bubbles at the surfaces of the piston and cylinder. Forcing models to have exactly value of viscosity at bubble point pressure increases the errors at higher pressures. We re-estimate the constant c1 and its variation empirically by correlating viscosity measurements at higher pressures using Eyring theory.
The bubble point pressure for the oils evaluated have been calculated by means of Kartoatmodjo and Schmidt8 model which developed different models for calculation fluid properties by taking account measured field surface data such as for all samples. The crude oils used in the present study are within the range of the Kartoatmodjo and Schmidt8 bubble point pressure correlation. The values of bubble point pressure and saturated oil viscosities are shown in Table 6.
Table 6
The parameters c1 and c2, Eq. (8), were estimated by means of minimization of the least square objective function, Eq. (17), using fifty-one experimental values of viscosities.
ACS Paragon Plus Environment
15
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
D2|} = ∑` kl 5npq − n(o( 7
Page 16 of 32
(17)
where i indicates an experimental point and ND indicates the number of experimental points. The estimated parameters are presented in Eq. (18): ~
.
# = #$ . P.JQN4N . 4 . .N4LJ . 4
!
(18)
When we apply the Eyring theory for undersaturated oil viscosity and estimate the parameters from the experimental data at higher pressures, we note that factor (-∆G-∆G0)/RT is different from zero and equal to 0.00947505.
The proposed model is similar to Khan et al.7 and Isehunwa et al.15 models, all of which present better agreement with experimental data because of this correction. The Khan et al.7 and Isehunwa et al.15 models are also based on the Eyring and on Reynold’s suggestion that the viscosity of liquids is exponentially related to temperature. The present modification of Eyring theory shows the lowest error 0.97 % in comparison with literature models, Table 5.
To attribute lower weight to measured or estimated viscosity at bubble point, we have considered (∆G -∆G0) to be different from zero unlike in the correlations of Khan et al.7 and Isehunwa et al.15 based on Eyring theory. This increases the number of parameters to two. For comparing models with different number of parameters, we calculated Akaike’s information criterion, AIC, for our model and the models of Khan et al.7 and Isehunwa et al.15 re-estimating the respective parameters using our experimental data, our model has a lowest value of AIC equal to -293 while the Khan et al.7 and Isehunwa et al.15 have value of AIC equal to -285.9. In the comparison
ACS Paragon Plus Environment
16
Page 17 of 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
between models, the best model will be the one with the lowest AIC value. Our model present lower AARE and lower AAREmax.
5. CONCLUSIONS
Several undersaturated oil viscosity models found in literature were evaluated by comparing the estimates with measured viscosities of live paraffinic-naphthenic crude oils. Only models based on Eyring theory, Khan et al. and Isehunwa et al., estimate the undersaturated oil viscosity of paraffinic-naphthenic crudes above bubble point pressure with higher accuracy. Isehunwa et al. shows better accuracy for paraffinic-naphthenic crudes. The proposed model based on Eyring theory, can estimate undersaturated oil viscosity of paraffinic-naphthenic crudes above bubble point pressure with maximum error lower than 4 %.
ACKNOWLEDGEMENTS
The authors acknowledge the financial support of PETROBRAS/CENPES and ANP related to the grant from R&D investment rule and COPPETEC for the scholarship awarded to Luciana L. de Pinho Rolemberg de Andrade. The authors thank Ian Hovell and Luis Augusto Medeiros Rutledge for help in the experiments and Rogério Fernandes de Lacerda for comments.
NOMENCLATURE
ρo
density of oil, kg m L
µo
undersaturated oil viscosity, mPa s
µob
saturated oil viscosity, mPa s
ACS Paragon Plus Environment
17
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
µod
dead oil viscosity, mPa s
API
oil API gravity, oAPI
AARE
average absolute percent relative error
do
oil specific gravity (water=1)
ND
number of data sets
p
pressure, kPa
pb
bubble point pressure, kPa
SDA
percent absolute standard deviation
T
temperature,
Xexp
experimental variable
Xcalc
calculated variable
Page 18 of 32
REFERENCES
(1) Centeno G.; Sánchez-Reyna G.; Ancheyta J.; Muñoz J. A. D.; Cardona N. Testing various mixing rules for calculation of viscosity of petroleum blends. Fuel 2011, 90, 3561–3570. (2) Sánchez-Minero F.; Sánchez-Reyna G.; Ancheyta J.; Marroquin G. Comparison of correlations based on API gravity for predicting viscosity of crude oils. Fuel 2014, 138, 193-199. (3) Muñoz J. A. D.; Ancheyta J.; Castañeda L. C. Required viscosity values to assure proper transportation of crude oil by pipeline. Energy Fuels 2016, 30 (11), 8850–8854. (4) Centeno G.; Sánchez-Reyna G.; Ancheyta J. Calculating the viscosity of crude oil blends by binary interaction parameters using literature data. Petr. Sci. Techn. 2014, 33, 893-900. (5) Beal C. The viscosity of air, water, natural gas, crude oil and its associated gases at oil field temperature and pressure. Trans. AIME. 1946, 165, 94–112.
ACS Paragon Plus Environment
18
Page 19 of 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
(6) Vazquez, M. E.; Beggs, H. D. Correlations for Fluid Physical Property Prediction. J. Pet. Technol. 1980, 32 (06), 968–970. (7) Khan S. A.; Al-Marhoun M. A.; Duffua S. O.; Abu-Khamsin S. A. Viscosity correlations for Saudi Arabian crude oil. Paper SPE15720 in: SPE Middle East Oil Technical Conference and Exhibition, Manama, Bahrain, 1987. (8) Kartoatmodjo, R. S. T.; Schmidt, Z. New Correlations for Crude Oil Physical Properties. Paper SPE 23556 available from SPE Book Order Dept., Richardson, Texas, 1991. (9) Labedi R. Improved correlations for predicting the viscosity of light crudes. J. of Petroleum Science and Engineering. 1992, 8, 221–234. (10) Petrosky Jr G. E.; Farshad F. F. Viscosity correlations for Gulf of Mexico crude oils. Paper SPE29468 in: SPE Production Operations Symposium, Oklahoma City, OK, USA, 1995. (11) Almehaideb R. A. Improved PVT Correlations for UAE Crude Oils. In: SPE Middle East Oil Conference and Exhibition, Manama, Bahrain, 1997. (12) Elsharkawy A. M.; Alikhan A. A. Models for predicting the viscosity of Middle East crude oil. Fuel.1999, 78,891–903. (13) Elsharkawy A. M.; Gharbi R. B. C. Comparing classical and neural regression techniques in modeling crude oil viscosity. Adv. Eng. Software. 2001, 32, 215–224. (14) Hossain M. S.; Sarica C.; Zhang H. Q.; Rhyne L.; Greenhill K. Assessment and development of heavy oil viscosity correlations. Paper SPE97907 in: SPE International Thermal Operations and Heavy Oil Symposium, Calgary, Alberta, Canada, 2005. (15) Isehunwa O. S.; Olamigoke O.; Makinde A. A. A Correlation to Predict the Viscosity of Light Crude Oils. Paper 105983 in: SPE 31st Annual International Technical Conference and Exhibition, Abuja, Nigeria, 2006.
ACS Paragon Plus Environment
19
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 20 of 32
(16) Bird R. B.; Stewart W. E.; Lightfoot E. N. Transport Phenomena; John Wiley & Sons, Inc: New York, 1960. (17) Bridgman P. B. The viscosity of liquids under pressure. Proceedings of the National Academy of Sciences of the United States of America. 1925, 11, 603-606. (18) ASTM D7483-08, Standard Test Method for Determination of Dynamic Viscosity and Derived Kinematic Viscosity of Liquids by Oscillating Piston Viscometer, ASTM International, West Conshohocken, PA, 2008, www.astm.org. (19) Rajagopal K.; Andrade L. L. P. R.; Paredes M. L. L. High-pressure viscosity measurements for the binary system cyclohexane + n-hexadecane in the temperature range of (318.15 to 413.15) K. J. Chem. Eng. Data. 2009, 54, 2967–2970. (20) ASTM D2887-03, Standard Test Method for Boiling Range Distribution of Petroleum Fractions by Gas Chromatography, ASTM International, West Conshohocken, PA, 2003, www.astm.org. (21) ASTM D1945-03 (2010), Standard Test Method for Analysis of Natural Gas by Gas Chromatography, ASTM International, West Conshohocken, PA, 2010, www.astm.org. (22) ASTM D5002-99, Standard Test Method for Density and Relative Density of Crude Oils by Digital Density Analyzer, ASTM International, West Conshohocken, PA, 1999, www.astm.org. (23) ASTM D-2224 (1983), Method of Test for Mean Molecular Weight of Mineral Insulating Oils by the Cryoscopic Method. ASTM International, West Conshohocken, PA, 1983, www.astm.org. (24) Farah M. A. Caracterização de frações de petróleo pela viscosidade. Thesis at Escola de
Química, Universidade Federal do Rio de Janeiro, Rio de Janeiro. 2006.
ACS Paragon Plus Environment
20
Page 21 of 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
(25) ASTM D445-06, Standard Test Method for Kinematic Viscosity of Transparent and Opaque liquids (and Calculation of Dynamic Viscosity), ASTM International, West Conshohocken, PA, 2006, www.astm.org.
(26) Farah M. A.; Oliveira R. C.; Caldas J. N.; Rajagopal K. Viscosity of water-in-oil emulsions: Variation with temperature and water volume fraction. J. of Petroleum Science and Engineering. 2005, 48, 169–184. (27) Mello M. R.; Koutsoukos U.; Figueira C. A. Brazilian and West African oils: generation, migration, accumulation and correlation. WPC-24119 in: 13th World Petroleum Congress, Buenos Aires, Argentina,1991. (28) Milani E. J.; Brandão J. A. S. L.; Zalán P. V.; Gamboa L. A. P. Petróleo na margem continental brasileira: geologia, exploração, resultados e perspectivas. Brazilian Journal of Geophysics, 2000, 18 (3), 2000.
ACS Paragon Plus Environment
21
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 22 of 32
Appendix I. Literature models for undersaturated oil viscosity. Beal5 # = #$ + 0.0015 −
$ !/6.8947577
× 0.024#$ .M + 0.038#$ 4.NM !
Eq. (I.1)
Vazquez and Beggs6 # = #$ ⁄
$!
u
Eq. (I.2)
= 2.6 × ⁄6.894757!.KQ
5−11.513 − 8.98 × 10 N ⁄6.894757!7 Khan et al.7 ×
# = #$ × P.M×4
!⁄M.KPJQNQ!
Eq. (I.3)
Kartoatmodjo and Schimdt8 # = 1.00081#$ + 0.0011275 −
$ !/6.8947577
.KJK .NP × 5−0.006517#$ + 0.038#$ 7
Eq. (I.4) Labedi9
# = #$ + − 1
Eq. (I.5)
= 10 .JKK + #] 4.P4LM +
$ ⁄6.894757!
4.MN ⁄
104.4PQM
Petrosky and Farshad10 # = #$ + 1.3449 × 10 L −
$ !⁄6.894757!
× 10
Eq. (I.6)
0 = −1.0146 + 1.332223#$ ! − 0.487623#$ ! − 1.1503623#$ !L Almehaideb11
# = #$ 0.134819 + 1.94345 × 10 J _ − 1.93106 × 10 P × _ !
Eq. (I.7)
Elsharkawy and Alikhan12 # = #$ + 10 .4QQ −
.PQP 4.J4Q 4.QPJ ! #$ $ !⁄6.894757!#] $
Eq. (I.8)
Elsharkawy and Gharbi13
ACS Paragon Plus Environment
22
Page 23 of 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
$ !⁄6.894757!
# = #$ + −
Eq. (I.8)
L = −5612 × 10 K + 9481 × 10 K #] − 1459 × 10 K #] + 81 × 10 K #]
Hossain et al.14 # = #$ + 0.004481 −
$ !⁄6.894757!0.555955#$
.4MK4PP
− 0.527737#$ .4MLNJQ ! Eq. (I.10)
Isehunwa et al.15 ×
# = #$ × .4×4
!⁄M.KPJQNQ!
Eq. (I.11)
ACS Paragon Plus Environment
23
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 24 of 32
Table 1. Data range and reported errors of undersaturated viscosity models Correlation Beal5 Vazquez and Beggs6 Khan et al.7 Kartoatmodjo and Schmidt8 Labedi9 Petrosky and Farshad10 Almehaideb11 Elsharkawy and Alikhan12 Elsharkawy and Gharbi13 Hossain et al.14 Isehunwa et al.15 * Reference 12
Crudes US Fields over the world Saudi Arabia South East Asia, North America Libya Gulf of Mexico UAE Middle East Kuwaiti Fields over the world Niger Delta
0.2–315 0.2–1.4* 0.13–71
ARE / % 2.7* -7.5* 0.094
AARE / % – – 1.915
170–41469
0.168–517
-4.3*
6.9*
– 11031–70671 – 8873–68947 0–68258 2068–44126 2061–64858
– 0.224–4.090 – 0.2–5.7 – 3–517 0.08–4.3
-3.1 -0.19 – -0.9 – – –
– 2.6 2.885 4.9 – – 4.0
P / kPa 10445–35542* 972–65603* 101.3–34577
µo / mPa s *
ACS Paragon Plus Environment
24
Page 25 of 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
Table 2. Experimental values of composition of paraffinic-naphthenic oil Average mole fraction, mol % Component Sample 1 CO2 0.0147 H2S 0.0000 N2 0.1816 CH4 4.8116 C2H6 0.7524 C3H8 0.7070 i-C4 0.2768 n-C4 0.5161 i-C5 0.3498 n-C5 0.4781 C6 1.3414 C7 2.9257 C8 5.0351 C9 5.1645 C10 4.9100 C11 4.3126 C12 4.4236 C13 4.5753 C14 4.5469 C15 4.5730 C16 3.6357 C17 3.2682 C18 3.2131 C19 2.8888 C20 2.3558 C21 2.0069 C22 1.7959 C23 1.5930 C24 1.3178 C25 1.1703 C26 1.0665 C27 0.9390 C28 0.9179 C29 0.7786 C30+ 23.1562
Sample 2 0.0018 0.0000 0.2419 4.9133 0.7593 0.5776 0.1528 0.2274 0.0789 0.1032 0.7568 2.4181 5.3701 5.3733 5.2674 4.7658 4.8104 5.0524 5.0753 5.1085 4.1132 3.7507 3.6623 3.3190 2.6853 2.2954 2.1070 1.7354 1.4903 1.3326 1.2599 1.0073 0.9753 0.8155 18.3962
Sample 3 0.0376 0.0000 0.0396 6.1248 0.8998 0.7901 0.2835 0.5123 0.3396 0.4652 1.3193 2.8845 4.9607 5.0853 4.8348 4.2465 4.3558 4.5052 4.4772 4.5029 3.5800 3.2181 3.1638 2.8445 2.3197 1.9761 1.7684 1.5685 1.2976 1.1523 1.0502 0.9246 0.9039 0.7666 22.8012
ACS Paragon Plus Environment
25
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 26 of 32
Table 3. Classification of crude oils and their fractions based on the relationship API/(A/B), Farah24 API/(A/B) ˂6 6-8 8-10 10-12 12-14 ˃14
Type Aromatic-asphaltic Aromatic-naphthenic Aromatic-intermediate Naphthenic Paraffinic-naphthenic Paraffinic
ACS Paragon Plus Environment
26
Page 27 of 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
Table 4. Experimental density, ρο, and undersaturated oil viscosity, µo, as a function of pressure, p, for undersaturated oil samples Sample
T/K
ρο / kg m L
1
326
(288.71 K) 879.70
2
326
878.88
3
326
881.68
4
317
861.97
5
343
882.24
6
320
885.14
7
321
859.19
8
319
873.04
API
p / kPa
µo / mPa s
30 30 30 30 30 30 30 30 30 30 30 30 29 29 29 29 29 29 33 33 33 33 33 29 29 29 29 29 29 29 29 29 34 34 34 34 34 31 31
13914 10487 7164 5654 4240 2979 14107 10397 7026 5599 4144 3496 6674 5654 4819 4123 3372 2785 5612 4454 3296 2785 2303 6895 5516 4137 2758 5662 4828 4205 3592 2907 10703 8000 6764 5288 4351 9549 8253
15.100 14.420 13.760 13.360 13.110 12.790 20.480 19.350 18.360 17.960 17.570 17.370 12.680 12.450 12.250 12.050 11.862 11.770 7.090 6.950 6.820 6.755 6.703 4.335 4.222 4.119 3.994 8.274 8.099 8.026 7.806 7.664 3.784 3.669 3.633 3.562 3.475 6.648 6.569
ACS Paragon Plus Environment
27
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
9
320
879.66
10
318
861.03
31 31 30 30 30 30 30 33 33 33 33 33
Page 28 of 32
6219 5516 6067 5226 4289 3516 2841 9580 7413 6534 4903 3422
6.444 6.251 6.421 6.201 6.174 6.071 5.849 5.952 5.764 5.672 5.526 5.415
ACS Paragon Plus Environment
28
Page 29 of 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
Table 5. Statistical accuracy of undersaturated oil viscosity Correlation Modified Eyring Beal5 Vazquez and Beggs6 Khan et al.7 Kartoatmodjo and Schmidt8 Labedi9 Petrosky and Farshad10 Almehaideb11 Elsharkawy and Alikhan12 Elsharkawy and Gharbi13 Hossain et al.14 Isehunwa et al.14
ARE / % 0.08 -0.98 2.24 -1.25 -0.61 4.09 -4.61 -56.39 -2.01 -8.36 2.15 -0.94
AARE / % 0.97 1.52 3.23 1.40 1.61 4.09 4.67 64.06 3.15 8.36 2.47 1.18
AAREmax / % 3.70 5.76 36.67 5.05 5.49 20.04 18.98 112.14 15.43 42.52 10.48 4.70
AAREmin / % 0.02 0.08 0.00 0.02 0.01 0.27 0.15 3.99 4.09 0.25 0.01 0.07
SDA / % 0.86 1.29 6.39 1.14 1.36 4.05 4.13 19.94 3.27 8.48 2.46 1.07
ACS Paragon Plus Environment
29
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 30 of 32
Table 6. Estimated bubble point pressure, pb, literature correlation and saturated oil viscosities,
µob Sample 1 2 3 4 5 6 7 8 9 10
pb / kPa 1862 820 1856 1911 2060 2591 3229 4185 1806 2817
µob / mPa s 12.5897 16.5758 11.5211 6.6555 3.9416 7.6054 3.4506 6.1945 5.7454 5.3516
ACS Paragon Plus Environment
30
Page 31 of 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Energy & Fuels
Figure 1. Crossplot for undersaturated oil viscosity
ACS Paragon Plus Environment
31
Energy & Fuels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
Page 32 of 32
Figure 2. Relative error for undersaturated oil viscosity models
ACS Paragon Plus Environment
32