New Catalyst Has High Activity - C&EN Global Enterprise (ACS

Nov 6, 2010 - ... 37 (16), pp 72–75. DOI: 10.1021/cen-v037n016.p072. Publication Date: April 20, 1959. Copyright © 1959 AMERICAN CHEMICAL SOCIETY...
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N e w Catalyst Has High Activity Commercial plants being built will hydroîsomerize light paraffins at low temperatures ACS NATIONAL MEETING Petroleum Chemistry

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72 C & EN APRIL 20, 1959

h ..is develo-Ocd a noble metal-containing solid hydroisomerization catalyst so active and selective that it permits isomerizatioii of light paraffins substantially to equilibrium at temperatures in t h e r a n g e of 2 0 0 ° to 500° F . In making the first public announcement ot t h e new catalyst, clubbed L O P type I-A, Vladimir Haensel, in a paper coauthored xvith H e r m a n S. Block and George R. O o n aldson, all of U O P , said t h a t two c o m mercial plants which will isomerize normal butane are under construction and will be in operation this year. T h e Division of Petroleum Chemistry recognized the growing i m p o r t a n c e of isomerizatioii a n d related processes b y devoting a full-day symposium t o the subject. In his introductory remarks, R. C. Zabor of Gulf Research & D e v e l o p m e n t stated that the b i g upsurge in interest in hydrocarbon isomerizatioii processes is a result of the refiner's continually improving gasolines to keep pace with the automotive industry. After the refiner has t h e maximum catalytic cracking and catalytic reforming operations in his refinery, the next two processes he should consider a r e paraffm-olefin alkylation a n d paraffin isomerizatioii. Both of t h e s e provide very high octane n u m b e r and cleanb u r n i n g isoparaffinic components w h i c h add a hydrocarbon-type b a l a n c e t o his final gasoline. This b a l a n c e cannot b e obtained by any other processes k n o w n to be commercially feasible today, a c cording to Zabor. • UOP W o r k . Some recent commercial installations use t h e UOP Pen ex process for the isomerizatioii of C n and C«; hydrocarbons, and u s e a catalyst identified as "1-3". Commercial performance from the s t a n d p o i n t of conversion, yield, and catalyst life h a s been good, Haensel reported. At the same time, it has been recognized t h a t the load on the separation facilities Avould b e reduced if higher conversion to the

more valuable desired isomers could b e attained. In general, higher conversion to the more valuable isomers in a onee-throughi operation is found at lower temperatures. T h e problem has been that until development of U O P ' s I-A, catalyst** c a p a b l e ot such low t e m p e r a u u t j conversion h a v e been of t h e expendable t y p e . T h e s e required continuous r e n e w a l of the active component, usually a Friedel-Crafts metal halide of t h e sludging type. UOP's new catalyst isomerizes b u tane, pentane, hexane, and pentanehexane mixtures at the low temperatures previously usable only with t h e expendable catalysts. Near-equilibrium conversions are attained with I-A with very high efficiencies. Most of the work at Universal lias been done with b u t a n e as feed, b u t preliminary laboratory results with p e n t a n e a n d hexane weie also reported. Conventional flow a p p a r a t u s e q u i p p e d with means for hydrogen recycle was used. Butane and p e n t a n e feed stocks were generally of C P quality and /i-hexane was of m o r e than 95'. c purity. W i t h b u t a n e as feed, there is little h y drocracking, and concentration of 63 t o 64f/t isobutane in the b u t a n e fraction is achieved. This is a 9 8 r/